Position-Measuring Device Interface Detection via Impedance

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Solution Overview

Problem

Existing position-measuring devices face challenges in accurately identifying the number of line pairs in data-transmission channels, which affects interface recognition and data transmission efficiency between the device and the control and processing unit.

Innovation Solution

Incorporating a detection unit within the position-measuring device to determine the presence of multiple pairs of lines, including a terminating resistor, by measuring voltage differences and impedance characteristics, allowing for precise identification of the interface configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a position-measuring device is connected via multiple pairs of lines to a control and processing unit, then data transmission capability and interface versatility are improved, but device complexity and difficulty of detecting line configuration increase

Engineering Contradiction:
Improveinterface compatibilityVSAvoidline configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The detection unit automatically detects the number of available line pairs and the presence of terminating resistors without requiring manual configuration or external intervention. The system performs self-diagnosis by measuring voltage differences and impedance characteristics, then autonomously selects the appropriate interface mode (EnDat, SSI, or 2-wire), thereby resolving the contradiction between interface versatility and device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detection unit measures electrical parameters (voltage differences, impedance characteristics) of the connected line pairs to determine the interface configuration. By changing and measuring these electrical parameters, the system can identify whether 1 or 2 pairs of lines are available and whether terminating resistors are present, enabling automatic adaptation to different interface types without increasing user-facing complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If interface detection is performed manually or without automated detection, then device complexity is reduced, but measurement precision and reliability of interface identification deteriorate

Engineering Contradiction:
Improveinterface identification accuracyVSAvoiddetection unit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical inspection or configuration with an automated electrical detection system. The detection unit uses electrical measurements (voltage differences, impedance) to automatically identify the interface configuration, substituting human operation with an electronic system that provides higher precision and reliability while accepting increased internal device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The detection unit acts as an intermediary between the physical line connections and the control logic. It measures electrical characteristics of the connected lines and translates these physical parameters into identified interface types, serving as a mediator that enables accurate interface recognition without requiring complex direct analysis in the control unit.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the detection unit measures voltage differences and impedance characteristics to identify interface configuration, then interface recognition accuracy is improved, but energy consumption and use of energy increase

Engineering Contradiction:
Improveinterface detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The detection unit performs measurements in discrete periods rather than continuously. It activates the measurement function only when interface detection is needed (e.g., during initialization or when configuration changes occur), then returns to a low-power state. This periodic measurement approach maintains detection accuracy while significantly reducing overall energy consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances interface recognition and simplifies the identification process, enabling efficient data transmission regardless of the number of line pairs, improving the overall connectivity and functionality between the position-measuring device and the control and processing unit.

Implementation Method 1

determining a first voltage difference between the two lines of the further pair of lines; determining a second voltage difference between the two lines of the further pair of lines

Methodology Applied
Scientific EffectVoltage difference measurement: Ohm's Law

Implementation Method 2

measuring voltage differences and impedance characteristics, allowing for precise identification of the interface configuration

Methodology Applied
Scientific EffectImpedance measurement: Electrical Resistance

Data Source

PatentUS10215792B2Position-measuring device, connectable via a data-transmission channel to transmit data, including a detection unit adapted to detect presence, or non-presence of a pair of lines
Publication Date: 2019.02.26 DR JOHANNES HEIDENHAIN GMBH
  • US10215792B2 patent drawing
  • US10215792B2 patent drawing
  • US10215792B2 patent drawing

AI summary

A position-measuring device for determining the position of two objects movable relative to each other, which during operation, generates data in the form of measured position values, and which is to be connected to a processing unit via a data-transmission channel in order to transmit data, the position-measuring device being able to be connected to the processing unit via a first pair of lines, or alternatively, via a first pair of lines and at least one further pair of lines. The position-measuring device is assigned a detection unit with which the presence or non-presence of at least one further pair of lines is detectable, when the position-measuring device is connected to the processing unit via the data-transmission channel.