Positive Electrode Active Material Surface Gradient

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Solution Overview

Problem

Lithium-ion secondary batteries face challenges in improving capacity, cycle performance, charge and discharge characteristics, reliability, safety, and cost, particularly in maintaining the stability of positive electrode active materials during repeated charging and discharging.

Innovation Solution

A method involving the formation of a composite oxide containing lithium, nickel, manganese, and cobalt, with the addition of a calcium or fluorine compound, followed by heat treatment at specific temperatures to create a positive electrode active material with a concentration gradient of additive elements, enhancing surface stability and cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a positive electrode active material with high nickel content is used to increase capacity, then the discharge capacity is improved, but the material stability and cycle performance deteriorate

Engineering Contradiction:
Improvedischarge capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a concentration gradient of calcium and fluorine additives within the positive electrode active material particles. The additive elements are concentrated in the surface region (within 10 nm from the surface) rather than being uniformly distributed throughout the particle. This localized modification stabilizes the surface structure where degradation occurs most, while preserving the high-capacity bulk composition rich in nickel, cobalt, and manganese.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining the high-capacity lithium nickel-cobalt-manganese oxide base material with calcium and fluorine additive elements. This creates a composite structure where the additive elements form a stabilized surface layer or coating on the active material particles, providing both high capacity from the nickel-rich core and improved stability from the calcium-fluorine modified surface.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the positive electrode active material is stabilized to improve cycle performance, then the durability is improved, but the discharge capacity decreases

Engineering Contradiction:
Improvecycle performanceVSAvoiddischarge capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent resolves this contradiction by applying stabilization additives locally only in the surface region of the active material particles, specifically within 10 nm from the surface. This localized approach ensures that the bulk material maintains its high-capacity composition with optimal nickel content, while only the surface region receives the stabilizing calcium and fluorine elements. As a result, the discharge capacity is preserved because the high-capacity bulk material remains unchanged, while cycle performance improves due to the stabilized surface that resists degradation during cycling.

Inventive Principle:
Principle #3Local quality

3Reliability

If additive elements are uniformly distributed throughout the positive electrode active material, then the overall stability is improved, but the surface-specific protection is insufficient

Engineering Contradiction:
Improveoverall stabilityVSAvoidsurface degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating a non-uniform distribution of calcium and fluorine additive elements within the positive electrode active material particles. The additive elements are concentrated in the surface region (within 10 nm from the surface) rather than being uniformly distributed throughout the particle. This localized modification provides targeted surface protection where degradation occurs most, while maintaining optimal bulk composition for high capacity.

Inventive Principle:
Principle #3Local quality

4Manufacturing precision

If complex manufacturing processes are used to achieve precise element distribution, then the manufacturing precision is improved, but the production complexity increases

Engineering Contradiction:
Improveelement distribution controlVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the heat treatment temperature range (500-900°C) and time duration (2-20 hours) to achieve the desired concentration gradient distribution of calcium and fluorine additives. By controlling these thermal parameters, the patent enables precise element distribution where additives concentrate in the surface region during heating, without requiring complex multi-step manufacturing processes. This approach achieves high manufacturing precision through simple parameter optimization rather than process complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a positive electrode active material with reduced deterioration, improved safety, and enhanced cycle performance, maintaining high discharge capacity and reliability while optimizing costs.

Implementation Method 1

performing heating at a temperature higher than or equal to 500° C. and lower than or equal to 1100° C. for a time longer than or equal to 2 hours and shorter than or equal to 20 hours

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

The concentration of one or more selected from the additive element(s) is higher in the surface portion than in the inner portion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20220073367A1Method for manufacturing secondary battery and secondary battery
Publication Date: 2022.03.10 SEMICON ENERGY LAB CO LTD
  • US20220073367A1 patent drawing
  • US20220073367A1 patent drawing
  • US20220073367A1 patent drawing

AI summary

The present invention relates to a method for manufacturing a secondary battery and a secondary battery. A method for manufacturing a positive electrode active material with high charge and discharge capacity is provided. A method for manufacturing a positive electrode active material with high charging and discharging voltages is provided. A method for manufacturing a positive electrode active material with little deterioration is provided. The positive electrode active material is manufactured through a step of forming a composite oxide that contains lithium, nickel, manganese, cobalt, and oxygen; and a step of mixing the composite oxide and a calcium compound, and then heating the mixture at a temperature higher than or equal to 500° C. and lower than or equal to 1100° C. for 2 hours to 20 hours. By the heating, calcium is distributed at a preferred concentration in a surface portion of the positive electrode active material.