Positive Electrode Coating Suppresses Voltage Drop

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Solution Overview

Problem

Nonaqueous electrolyte secondary batteries face a decrease in initial discharge voltage when the positive electrode active material and electrode are exposed to air, due to degradation reactions.

Innovation Solution

A positive electrode comprising lithium transition metal oxide with a rare-earth compound and a lithium-boron compound adhering to its surface, which suppresses the LiOH production reaction and moisture adsorption, maintaining charge-discharge characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the charge voltage is increased to achieve higher capacity, then the energy density improves, but the decomposition reaction of electrolytic solution at the interface increases causing degradation

Engineering Contradiction:
Improveenergy densityVSAvoidcharge storage characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating layer containing rare-earth element compound and lithium-boron compound is introduced as an intermediary between the positive electrode active material and the electrolytic solution. This coating layer suppresses the decomposition reaction of the electrolytic solution at the interface, allowing higher charge voltages to be applied without excessive degradation, thereby enabling higher energy density while maintaining reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the positive electrode active material is exposed to air during handling, then manufacturing ease improves, but moisture adsorption occurs causing decrease in initial discharge voltage

Engineering Contradiction:
Improvehandling convenienceVSAvoidinitial discharge voltage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The coating layer containing rare-earth element compound and lithium-boron compound is applied in advance to the surface of the positive electrode active material before air exposure occurs. This preliminary protective action prevents moisture adsorption from air, allowing the electrode material to be handled more easily without compromising the initial discharge voltage.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If LiOH production reaction is suppressed to maintain discharge voltage, then charge-discharge characteristics are maintained, but coating complexity increases

Engineering Contradiction:
Improvecharge-discharge characteristicsVSAvoidcoating structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A composite coating layer containing both rare-earth element compound and lithium-boron compound is employed. This composite structure effectively suppresses the LiOH production reaction and maintains charge-discharge characteristics. The two compounds work synergistically to provide comprehensive protection while managing coating complexity through a defined dual-component system.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of rare-earth and lithium-boron compounds effectively prevents the degradation of initial charge-discharge characteristics by reducing moisture adsorption and LiOH production, thereby maintaining the discharge voltage.

Implementation Method 1

a rare-earth compound and a lithium-boron compound adhere to surfaces of the lithium transition metal oxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

suppresses the LiOH production reaction and moisture adsorption

Methodology Applied
Scientific EffectSurface passivation: Coatings

Implementation Method 3

suppresses the LiOH production reaction

Methodology Applied
Scientific EffectChemical reaction inhibition: Chemical Bonding

Data Source

PatentUS10283768B2Positive electrode for nonaqueous electrolyte secondary battery and nonaqueous electrolyte secondary battery using the same
Publication Date: 2019.05.07 PANASONIC ENERGY CO LTD
  • US10283768B2 patent drawing

AI summary

There is provided a positive electrode for nonaqueous electrolyte secondary batteries in which a decrease in the initial discharge voltage can be suppressed even when a positive electrode exposed to the air is used. The positive electrode for a nonaqueous electrolyte secondary battery according to an aspect of the present invention contains a lithium transition metal oxide constituted by a secondary particle formed by aggregation of primary particles. A rare-earth compound adheres to at least part of a surface of the secondary particle, and a compound containing lithium and boron adheres to at least part of the surface of the secondary particle and at least part of an interface between primary particles aggregated at the surface of the secondary particle.