Positive Electrode Active Material Balancing Energy Density and Cycle Life

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Solution Overview

Problem

Existing positive electrode materials in non-aqueous electrolyte secondary batteries face challenges in achieving good cycling performance and input-output properties due to oxidative degradation and structural changes caused by lithium-rich and high nickel content materials, leading to degradation of capacity and cycling performance.

Innovation Solution

A positive electrode active material comprising a first lithium-rich composite oxide with larger secondary particles and a second high nickel content composite oxide with smaller secondary particles, balanced in a specific ratio and content, along with the inclusion of carbon nanotubes and carbon black to enhance electronic conductivity and reduce structural changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium-rich and high nickel content composite oxide is used to increase capacity, then volumetric energy density is improved, but oxidative degradation and structural changes occur leading to poor cycling performance

Engineering Contradiction:
Improvevolumetric energy densityVSAvoidcycling performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The positive electrode active material is segmented into two distinct types: Type A with lithium-rich composition (0.13≤a1≤0.33, 0≤x1≤0.3, 0.47≤y1≤0.67, 0≤z1≤0.3) and Type B with high nickel content (0.6≤x2≤1, 0≤y2≤0.3, 0≤z2≤0.3). This segmentation allows each type to contribute its strengths while mitigating individual weaknesses, resolving the contradiction between high capacity and cycling stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite positive electrode active material by combining Type A lithium-rich composite oxide and Type B high nickel content composite oxide in a specific ratio (20-70 mass% Type A, 30-80 mass% Type B). This composite structure enables the material to achieve both high volumetric energy density and good cycling performance by leveraging the complementary properties of the two components

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high nickel content composite oxide is used to increase capacity, then volumetric energy density is improved, but input-output properties deteriorate due to structural changes

Engineering Contradiction:
Improvevolumetric energy densityVSAvoidinput-output properties
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The invention optimizes the compositional parameters of Type B high nickel content composite oxide by controlling the nickel content (0.6≤x2≤1) and adding metallic elements M2 (0≤y2≤0.3, 0≤z2≤0.3) to modify the crystal structure. This parameter optimization maintains high capacity while improving structural stability and electronic conductivity, thereby enhancing input-output properties

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If lithium-rich composite oxide is used to increase capacity, then volumetric energy density is improved, but oxidative degradation occurs leading to capacity loss

Engineering Contradiction:
Improvevolumetric energy densityVSAvoidoxidative degradation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The Type B high nickel content composite oxide acts as an intermediary component that stabilizes the overall structure of the positive electrode active material. By combining Type A and Type B in a specific ratio, the Type B component mitigates the oxidative degradation tendency of Type A, reducing harmful effects while preserving high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4648128A1Positive electrode active material, positive electrode plate, and non-aqueous electrolyte secondary battery
Publication Date: 2025.11.12 PRIME PLANET ENERGY & SOLUTIONS INC
  • EP4648128A1 patent drawing
  • EP4648128A1 patent drawing

AI summary

A positive electrode active material comprises a first active material represented by a formula (I) that is secondary particles each consisting of 50 or more primary particles aggregated together, as well as a second active material represented by a formula (II) that is at least one of single particles and secondary particles each consisting of 2 to 10 primary particles aggregated together. The formula (I) and the formula (II) are as specified in the claims. A content of the first active material in the positive electrode active material is from 20 to 70 mass%. A ratio (D150/D250) of an average particle size (D150) of the first active material to an average particle size (D250) of the second active material is from 2.45 to 5.95.