Positive Electrode Material for Lithium Secondary Battery, and Positive Electrode for Lithium Secondary Battery and Lithium Secondary Battery Including the Same

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Solution Overview

Problem

Existing lithium secondary batteries face issues with structural collapse due to excess lithium release, leading to voltage sagging and reduced thermal stability, which affects their output and cycle characteristics.

Innovation Solution

A positive electrode material comprising a combination of large and small lithium composite transition metal oxide particles, where the large particles have a lithium-to-metal ratio of 1 to 1.5 or less and an average size of 7 to 20 μm, and the small particles have a lithium-to-metal ratio of 0.9 to 1 and a crystallite size of 180 nm or more, enhancing structural stability and thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If excess lithium-containing lithium transition metal oxide is used as positive electrode active material to achieve high capacity and high output, then capacity and output characteristics are improved, but irreversible capacity increases and oxygen is released causing structural collapse and voltage sagging

Engineering Contradiction:
Improvecapacity and output characteristicsVSAvoidstructural stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent controls the lithium-to-transition metal ratio (Li/Me) within a specific range of 0.95 to 1.05, preventing excess lithium content that would cause oxygen release and structural collapse. This parameter control allows the material to achieve high capacity and output while maintaining structural stability during charge-discharge cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite lithium transition metal oxides containing multiple transition metals (Ni, Co, Mn) in specific ratios. This composite structure provides both high capacity/output characteristics and enhanced structural stability, as the different metals complement each other's properties to prevent structural degradation while enabling excess lithium utilization.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high voltage activation is used to utilize surplus lithium, then capacity is improved, but oxygen is released to the outside causing active material structure collapse

Engineering Contradiction:
Improvelithium content utilizationVSAvoidoxygen release
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent precisely controls the lithium-to-transition metal ratio (Li/Me) to be within 0.95 to 1.05, which allows sufficient lithium content for high capacity while preventing the excessive lithium that would decompose and release oxygen during high voltage activation. This parameter optimization enables safe utilization of lithium surplus.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of excess lithium (which would release oxygen and cause structural collapse) into a benefit by precisely controlling the Li/Me ratio. The controlled excess lithium provides high capacity and output characteristics without triggering oxygen release, transforming what would be a harmful condition into a beneficial one.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of particle sizes and lithium ratios improves high capacity, output, and thermal stability, reducing gassing and maintaining cycle characteristics by preventing structural degradation.

Implementation Method 1

produces electric energy through oxidation and reduction when a lithium ion is intercalated/deintercalated in/from the positive electrode and the negative electrode

Methodology Applied
Scientific EffectOxidation and reduction: Redox Reactions

Data Source

PatentUS20250391845A1Positive Electrode Material for Lithium Secondary Battery, and Positive Electrode for Lithium Secondary Battery and Lithium Secondary Battery Including the Same
Publication Date: 2025.12.25 LG ENERGY SOLUTION LTD
  • US20250391845A1 patent drawing
  • US20250391845A1 patent drawing
  • US20250391845A1 patent drawing

AI summary

A positive electrode material for a lithium secondary battery includes a first positive electrode active material and a second positive electrode active material, both of which are lithium composite transition metal oxides containing transition metals. The first positive electrode active material has a larger average particle size (D50) than the second positive electrode active material, wherein a ratio (Li/Me)1 of the mole number of lithium with respect to the total mole number of transition metals of the first positive electrode active material is more than 1 to 1.5 or less, and a ratio (Li/Me)2 of the mole number of lithium (Li) with respect to the total mole number of transition metals of the second positive electrode active material is 0.9 to 1. The second positive electrode active material has a crystallite size of 180 nm or more.