Positive Electrode Material for Secondary Battery Over-Discharge Protection

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Solution Overview

Problem

Secondary batteries face issues with rapid capacity decline and potential fire or explosion due to over-discharge, as existing safety measures like protection circuits and PTC devices increase cost and weight, and current lithium battery structures limit discharge by the negative electrode, leading to capacity reduction.

Innovation Solution

A positive electrode material is developed with an active material precursor as an additive, mixed with a lithium compound, conductive agent, and binder, which suppresses lithium consumption at the negative electrode during over-discharge, preventing copper oxidation and enhancing over-discharge characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If protection circuits and PTC devices are incorporated into secondary batteries, then safety against overcharge and short-circuit is improved, but battery cost, volume, and weight increase

Engineering Contradiction:
ImprovesafetyVSAvoidbattery weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention extracts the safety function from external protection devices and transfers it to the battery's active materials. By incorporating overcharge-preventing agents into the electrolyte and over-discharge-preventing agents into the positive electrode, the safety function is embedded within the battery system itself, eliminating the need for separate protection circuits and PTC devices.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The battery materials perform safety functions autonomously without external control systems. The overcharge-preventing agent automatically decomposes at high potentials to prevent further charging, and the over-discharge-preventing agent prevents negative electrode discharge below safe potentials, creating a self-regulating safety mechanism.

Inventive Principle:
Principle #25Self-service

2Reliability

If over-discharge protection is implemented using existing lithium battery structures, then discharge limitation is achieved, but battery capacity is rapidly reduced

Engineering Contradiction:
Improveover-discharge protectionVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The over-discharge-preventing agent is incorporated into the positive electrode in advance to counteract the harmful effects of over-discharge before they occur. When the battery voltage drops below a predetermined level, the agent prevents further discharge by blocking electron transfer, thereby preventing copper foil oxidation and capacity loss before they can happen.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The over-discharge-preventing agent acts as an intermediary substance that mediates between the positive and negative electrodes during discharge. It facilitates normal discharge operations but intervenes to stop discharge when voltage drops below the safe threshold, preventing direct harmful interactions between electrodes that would cause capacity loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents rapid voltage rise at the negative electrode, reduces capacity loss after over-discharge, and enhances capacity recovery, thereby improving the battery's over-discharge performance without the need for expensive safety devices.

Implementation Method 1

preventing copper oxidation and enhancing over-discharge characteristics

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

prevents rapid voltage rise at the negative electrode

Methodology Applied
Scientific EffectElectrical potential stabilization:

Data Source

PatentUS10490806B2Positive electrode material of secondary battery and preparation method thereof
Publication Date: 2019.11.26 LG ENERGY SOLUTION LTD
  • US10490806B2 patent drawing

AI summary

The present disclosure provides a positive electrode material comprising: a positive electrode active material mixture comprising a positive electrode active material prepared with an active material precursor and a lithium compound, a conductive agent and a binder; and an active material precursor as an additive, in which the active material precursor as the additive is a same substance as the active material precursor as a material of the positive electrode active material.