Positive Electrode Mixture Balancing O2 Particle Orientation and Capacity

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Solution Overview

Problem

Positive electrode active materials with an O2-type structure in lithium-ion batteries have limitations in capacity when used in positive electrode active material layers.

Innovation Solution

A positive electrode mixture comprising a plate-like first active material and a spherical second active material with an O2-type structure, where the ratio of their diameters is between 0.1 and 1.5, and the first active material constitutes between 10% to 90% of the mixture by mass, enhancing the capacity of lithium-ion batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If plate-like O2-type active material is used to improve capacity, then the capacity increases, but the orientation of plate surfaces becomes non-random reducing utilization rate

Engineering Contradiction:
ImprovecapacityVSAvoidorientation randomness
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent combines plate-like O2-type active material with spherical O3-type active material to form a composite positive electrode mixture. The spherical particles act as spacers that prevent excessive alignment of plate-like particles, maintaining orientation randomness while preserving the high capacity benefits of the plate structure.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different particle morphology strategies to different components of the positive electrode: plate-like structures are used for high capacity, while spherical structures are introduced specifically to control orientation and improve utilization rate. Each component has a localized function that addresses a specific aspect of the contradiction.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If only O2-type active material is used, then capacity is improved, but manufacturing complexity increases due to specific ratio control requirements

Engineering Contradiction:
ImprovecapacityVSAvoidmixture composition control
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent specifies a quantitative range for the mass ratio of plate-like to spherical particles (10:90 to 90:10), transforming the complex orientation control problem into a manageable parameter specification. This parameter-based approach simplifies manufacturing by providing clear mixing ratios rather than requiring complex process control.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If plate-like active material surfaces are aligned, then manufacturing is easier, but capacity utilization rate decreases

Engineering Contradiction:
Improveparticle alignmentVSAvoidutilization rate
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent introduces spherical O3-type particles into the mixture. These spherical particles serve as physical spacers that prevent the plate-like particles from aligning parallel to each other, thereby maintaining random orientation and high utilization rate while still allowing for relatively simple manufacturing processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed mixture configuration increases the capacity of lithium-ion batteries by randomizing the orientation of plate-like active material surfaces and contributing to improved utilization rates, thereby enhancing overall battery performance.

Implementation Method 1

a positive electrode mixture comprising a first active material and a second active material, wherein the first active material has an O2-type structure and is plate-like, the second active material has an O2-type structure and is spherical

Methodology Applied
Scientific EffectPhysical mixing:

Data Source

PatentUS20240339592A1Positive electrode mixture, lithium-ion battery, and manufacturing method for lithium-ion battery
Publication Date: 2024.10.10 TOYOTA JIDOSHA KK
  • US20240339592A1 patent drawing
  • US20240339592A1 patent drawing
  • US20240339592A1 patent drawing

AI summary

Disclosed is a technique that can improve capacity of a positive electrode active material having an O2-type structure when applied to a positive electrode active material layer of a lithium-ion battery. The positive electrode mixture of the present disclosure comprises a first active material and a second active material, the first active material has an O2-type structure and is plate-like, the second active material has an O2-type structure and is spherical, a ratio D1L/D2 of a long diameter D1L of the first active material to a diameter D2 of the second active material is 0.1 or greater and 1.5 or less, and a ratio of the first active material relative to a total of the first active material and the second active material is 10% by mass or greater and 90% by mass or less.