Positive Electrode Particle Resistance Balancing for Cycle Retention

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Solution Overview

Problem

Existing lithium ion secondary batteries face challenges in improving battery characteristics such as cycle characteristics due to variations in spreading resistance within the positive electrode active material, particularly for particles with different sizes.

Innovation Solution

The positive electrode incorporates a mixture of first particles with larger diameters and second particles with smaller diameters, ensuring a resistance ratio (log R2/log R1) of 1.25 or less, with uniform attachment of conductive aids to suppress resistance variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If particles with different sizes are used in the positive electrode active material, then the battery capacity can be improved, but the resistance variation among particles increases

Engineering Contradiction:
Improvebattery capacityVSAvoidresistance variation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by differentiating the treatment and properties of particles based on their size. Small particles (≤8 μm) and large particles (>8 μm) are separately controlled for conductive aid attachment, with each size group receiving optimized treatment to achieve uniform resistance characteristics within each group while maintaining the benefits of size distribution for overall capacity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameter of conductive aid attachment quantity based on particle size. By adjusting the amount of conductive aid attached to small versus large particles, the invention optimizes the resistance characteristics for each particle size group, thereby reducing overall resistance variation while maintaining high battery capacity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the conductive aid is uniformly attached to all particles, then the resistance variation is reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improveresistance uniformityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the particle population into two distinct size groups (small particles ≤8 μm and large particles >8 μm) and applies separate conductive aid attachment processes to each group. This segmentation enables targeted optimization of resistance characteristics for each size group while maintaining a manageable manufacturing process through clear classification and separate treatment.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250336914A1Positive electrode and secondary battery
Publication Date: 2025.10.30 MURATA MFG CO LTD
  • US20250336914A1 patent drawing
  • US20250336914A1 patent drawing
  • US20250336914A1 patent drawing

AI summary

A positive electrode includes a positive electrode active material containing a plurality of first particles and a plurality of second particles having an average particle diameter smaller than an average particle diameter of the plurality of first particles, and letting a resistance of the plurality of first particles be R1 and a resistance of the plurality of second particles be R2 as measured using a scanning spreading resistance microscope, a ratio (log R2/log R1) of logarithms of the resistance (R1) of the plurality of first particles and the resistance (R2) of the plurality of second particles is 1.25 or less.