Ni-Rich Positive Electrode Material with Al-Tuned Surface Layer

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Solution Overview

Problem

Existing lithium secondary batteries face challenges in maintaining high capacity and capacity retention with minimal resistance change after repeated charge and discharge cycles.

Innovation Solution

A positive electrode active material comprising a lithium nickel-based composite oxide with specific nickel to aluminium ratios in different regions, enhancing structural stability and reducing surface reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a lithium nickel-based composite oxide with high nickel content is used to increase capacity, then the capacity increases, but the resistance change and capacity retention deteriorate after repeated charge and discharge

Engineering Contradiction:
ImprovecapacityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the central core region contains high nickel content (Ni≥80 mol%) for high capacity, while the outer shell region (thickness 0.1-10 μm) has controlled nickel content (5-45 mol% Ni/Al ratio) for stability. This spatial differentiation of composition allows simultaneous achievement of high capacity and good capacity retention by assigning different functional properties to different regions of the same material particle.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If a lithium nickel-based composite oxide with high nickel content is used to increase capacity, then the capacity increases, but the resistance change after repeated charge and discharge increases

Engineering Contradiction:
ImprovecapacityVSAvoidresistance change
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent employs composite materials by combining nickel-rich core material with an aluminum-containing shell material to form a composite oxide structure. The core provides high capacity through nickel's electrochemical activity, while the aluminum-containing shell reduces resistance change by providing structural stability and reducing side reactions. This composite approach allows the material to exhibit properties superior to either component alone.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the positive electrode active material is designed with regional composition differences, then capacity retention improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvecapacity retentionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the positive electrode active material into distinct compositional regions: a central core region with high nickel content and an outer shell region with controlled nickel-aluminum ratio. This segmentation enables independent optimization of each region's composition for its specific function, while the clear spatial boundaries facilitate controlled synthesis through sequential coating or gradient formation processes during manufacturing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a positive electrode active material with high capacity retention and low resistance change, improving the performance and longevity of lithium secondary batteries.

Implementation Method 1

a positive electrode and a negative electrode, each including an active material capable of (that is configured for) intercalation and deintercalation of lithium ions

Methodology Applied
Scientific EffectIntercalation and deintercalation:

Implementation Method 2

The lithium secondary battery produces electrical energy through oxidation and reduction reactions if (e.g., when) lithium ions are intercalated into, and deintercalated from, the positive and negative electrodes during a charging and discharge process

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Data Source

PatentEP4610232A1Positive electrode active material and positive electrode and lithium secondary battery containing the same
Publication Date: 2025.09.03 SAMSUNG SDI CO LTD
  • EP4610232A1 patent drawingFigure 1
  • EP4610232A1 patent drawingFigure 2
  • EP4610232A1 patent drawingFigure 3

AI summary

A positive electrode active material, and both a positive electrode and a lithium secondary battery containing the same, are provided. The positive electrode active material includes a lithium nickel-based composite oxide including nickel (Ni), cobalt (Co) and aluminium (Al), and includes a first region, and a second region surrounding the first region, the second region being defined as a region having a thickness of about 1 micrometre (µm) in a direction from the outermost surface to the centre of the positive electrode active material. The content ratio of nickel to aluminium (NNi/NAl) of the second region is about 5 to about 45.