Post-Bone-Grafting Expandable Cage for Endoscopic Size Adjustment

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Solution Overview

Problem

Existing interbody cages are difficult to adjust in size continuously, making it challenging to place large cages endoscopically and often result in insufficient bone grafting due to the need for bone grafting within a fixed volume, affecting fusion efficacy.

Innovation Solution

A post-bone-grafting expandable cage with a height-adjustable design, featuring a main body, blade assembly, and pushing assembly, allowing for expansion and a large bone grafting chamber, facilitated by a threaded rod and U-shaped base mechanism, enabling easy filling of autologous and allogeneic bone post-implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional fixed-size cage is used, then the structure is simple and easy to manufacture, but it is difficult to achieve continuous adjustment of size and cannot accommodate large cages under endoscope channel

Engineering Contradiction:
Improvesize adjustment capabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cage employs an expandable structure with a pushing assembly that includes a threaded rod and U-shaped base mechanism, allowing the cage to dynamically change its size from a compressed state for endoscopic insertion to an expanded state for optimal bone grafting volume. The blade assembly can be pushed outward to expand the cage dimensions after implantation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cage is divided into functional modules including a main body, blade assembly, and pushing assembly. This segmentation allows independent optimization of each component - the main body provides structural integrity, the blade assembly enables expansion, and the pushing assembly facilitates size adjustment, thereby achieving adaptability without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If bone grafting is performed in a fixed-volume chamber, then the grafting process is simple, but the bone quantity implanted becomes insufficient and fusion effect is affected

Engineering Contradiction:
Improvebone grafting quantityVSAvoidgrafting operation complexity
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The bone grafting chamber volume is made dynamic through the expandable cage structure. After implantation, the cage is expanded using the pushing assembly, which increases the chamber volume and allows sufficient bone grafting quantity to be implanted, directly addressing the insufficiency problem of fixed-volume chambers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cage expansion mechanism adds a dimensional aspect to the bone grafting chamber - transitioning from a fixed three-dimensional volume to an expandable volume with additional spatial capacity. This dimensional change enables sufficient bone quantity to be accommodated while maintaining ease of operation through the mechanical expansion mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of stationary object

If a large cage is placed endoscopically, then sufficient bone grafting space is achieved, but it is difficult to place large cages under endoscope channel

Engineering Contradiction:
Improvebone grafting chamber volumeVSAvoidendoscopic placement difficulty
Core Design Contradiction:
Volume of stationary objectVSEase of operation

Solution Approach 1:

The cage utilizes a dynamic size transformation capability, being inserted in a compressed low-volume state through the endoscope channel, then expanded in situ to achieve the required large bone grafting chamber volume. This dynamic size change resolves the contradiction between large final volume and small insertion profile.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The blade assembly is nested within the main body in a compact configuration for endoscopic insertion, similar to a nested doll structure. After placement, the nested components are deployed outward to achieve the full expanded size, enabling large cage volume to be placed through small endoscope channels.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The expandable cage ensures sufficient bone grafting, enhances fusion efficacy, and facilitates accurate endoscopic operation by providing a large opening for bone filling and a sealed chamber for confinement.

Implementation Method 1

a threaded section of the threaded rod extends out of an end face of the first U-shaped base, a square cylindrical section of the threaded rod penetrates the first U-shaped base

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

the threaded section of the threaded rod being threadedly matched with the threaded through-hole, and the first U-shaped base being provided in a fitting manner with the blade assembly

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Implementation Method 3

an elastic piece integrally connected to the arc-shaped plate, the elastic piece being interference-fitted with a fitting groove

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 4

an end cover is interference-fitted on one end face of the main body

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12376968B2Post-bone-grafting expandable cage
Publication Date: 2025.08.05 SHANGHAI REACH MEDICAL INSTR
  • US12376968B2 patent drawing
  • US12376968B2 patent drawing
  • US12376968B2 patent drawing

AI summary

A post-bone-grafting expandable cage includes a main body, a blade assembly fitted to the main body, and a pushing assembly fitted to the blade assembly, wherein an end cover is interference-fitted on one end face of the main body. The main body comprising a screw section, a side section integrally connected to two ends of the screw section respectively, and an opening section integrally connected to the side section. The pushing assembly includes a first U-shaped base and a threaded rod fixedly connected to the first U-shaped base. The threaded section of the threaded rod extends out of an end face of the first U-shaped base, a square cylindrical section of the threaded rod penetrates the first U-shaped base. The threaded section of the threaded rod is threadedly matched with the threaded through-hole, and the first U-shaped base is provided in a fitting manner with the blade assembly.