Post Hanger Attachment With Retaining Tabs for Stable Sign Mounting

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Solution Overview

Problem

Signs placed on posts often require significant construction to maintain a stable position, and standard posts like a 'two by four' are inadequate to hold signs or targets securely, especially in harsh environmental conditions.

Innovation Solution

A hanger attachment system for posts made from ballistically resilient steel, featuring a body with angled supporting arms and retaining tabs that fit standard dimensional lumber, allowing for secure attachment and easy installation without extensive construction, and a connector to hold signs or targets in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard dimensional lumber (e.g., two by four) is used as a post, then the post is inexpensive and readily available, but it is inadequate to hold signs or targets securely against environmental elements and impacts

Engineering Contradiction:
Improveability to hold sign securelyVSAvoidstructural strength of post
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The hanger combines ballistically resilient steel material with a specifically engineered geometry featuring angled supporting arms and retaining tabs. This composite approach uses the superior strength properties of steel while configuring it in a shape that distributes loads effectively across the dimensional lumber post, creating a composite structure that exceeds the strength of the lumber alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The hanger is divided into distinct functional segments: angled supporting arms that transfer load to the post, retaining tabs that secure the hanger to the post, and a connector portion that holds the sign. This segmentation allows each part to be optimized for its specific function, improving overall reliability without requiring a stronger post.

Inventive Principle:
Principle #1Segmentation

2Duration of action of stationary object

If significant construction is performed to build a permanent support structure, then the sign can be maintained in position for extended periods, but the complexity and time required for installation increases

Engineering Contradiction:
Improveduration sign remains in positionVSAvoidconstruction complexity of support structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The hanger is designed to be self-installing onto standard dimensional lumber posts through friction and mechanical interlocking via the retaining tabs and angled arms. The structure serves itself by using the post's existing geometry to secure the hanger in place without requiring additional fasteners, adhesives, or complex assembly steps, thereby reducing installation complexity while ensuring long-term durability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The hanger is pre-configured with angled supporting arms and retaining tabs during manufacturing that are specifically designed to interface with standard dimensional lumber dimensions. This preliminary preparation allows the hanger to be quickly installed on any standard post without requiring field customization or complex construction activities.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If a simple single two by four post is used, then installation is straightforward, but it cannot withstand projectile impacts or harsh environmental conditions

Engineering Contradiction:
Improveease of post installationVSAvoidresistance to projectile impact and environmental elements
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The solution creates a composite system where the simple dimensional lumber post is combined with ballistically resilient steel hanger components. The steel material provides resistance to projectile impacts and environmental degradation, while the lumber post maintains ease of installation. The angled supporting arms and retaining tabs create a composite structure where the strengths of each material complement each other.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The hanger is designed with ballistically resilient steel material that serves as a cushioning element against projectile impacts before they reach the post. The angled supporting arms distribute impact forces across a wider area of the post, preventing concentrated damage. This beforehand cushioning allows the simple post structure to withstand harmful factors it would otherwise be vulnerable to.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS11473720B2Hanger attachment for posts
Publication Date: 2022.10.18 DOWNRANGE HEADQUARTERS LLC DBA SPIRE RANGES
  • US11473720B2 patent drawing
  • US11473720B2 patent drawing
  • US11473720B2 patent drawing

AI summary

A hanger is provided for use with a post. The hanger includes a body. The body of the hanger includes an aperture disposed in the body. A first retaining tab is disposed at a first end of the aperture while a second retaining tab is disposed at a second end of the aperture.