Post-Processing Device Height Reduction via Nested Rotation

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Solution Overview

Problem

Existing post-processing devices face challenges in reducing their height while minimizing wear of transportation members due to sliding relative to upper frames, which increases device size and affects efficiency.

Innovation Solution

Incorporating a rotating body and upper member within the rotation locus of the transportation member, positioned to reduce friction and wear, and allowing the transportation member to rotate around a shaft with a rotating body and upper member positioned to minimize height and prevent deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the post-processing device is designed with a rotary registration paddle to transport media, then the media can be fed one by one onto the registration tray, but the device size in the height direction increases due to the rotation locus space requirement

Engineering Contradiction:
Improvemedia feeding capabilityVSAvoiddevice height
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent repositions the registration paddle from a horizontal rotation configuration to a vertical rotation configuration. This dimensional change allows the rotation locus to be contained within the width direction rather than requiring height direction space, thereby reducing the overall device height while maintaining the media feeding function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent positions the rotating body and upper member within the rotation locus of the transportation member, creating a nested arrangement where components are contained within the available space defined by the rotation path, maximizing space utilization and minimizing device footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of stationary object

If the device height is reduced to minimize size, then the transportation member slides relative to the upper member, but this causes wear of the transportation member

Engineering Contradiction:
Improvedevice heightVSAvoidtransportation member durability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent introduces a rotating body as an intermediary component between the transportation member and the upper member. This rotating body acts as a mediator that allows the transportation member to rotate without direct sliding contact with the upper member, thereby reducing wear while maintaining compact device dimensions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from a static sliding contact arrangement to a dynamic rotating contact arrangement. By enabling the transportation member to rotate around a rotation shaft rather than slide linearly, the system reduces friction and wear while maintaining the necessary functional relationship between components

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the size of the post-processing device in the height direction while minimizing wear and deformation of the transportation member, enhancing operational efficiency.

Implementation Method 1

a transportation member that is provided above the processing tray, and, by rotating around a rotation shaft, transports the medium toward upstream in a transport direction

Methodology Applied
Scientific EffectRotational motion:

Data Source

PatentUS11608242B2Post-processing device
Publication Date: 2023.03.21 SEIKO EPSON CORP
  • US11608242B2 patent drawing
  • US11608242B2 patent drawing
  • US11608242B2 patent drawing

AI summary

A post-processing device includes a processing tray on which a medium recorded by a recording portion is loaded, and a first paddle which is an example of a transportation member provided above the processing tray and rotating to transport the medium toward the upstream in a transport direction. In addition, the post-processing device includes a roller which is an example of a rotating body provided above the rotation shaft of the first paddle, and a paddle unit frame which is an example of an upper member provided above the roller. The roller and the paddle unit frame are positioned within a rotation locus of the first paddle.