Post-Processing Pressing After Mounting to Reduce Sheet Curling

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Solution Overview

Problem

Existing post-processing devices restrict the movement of sheets due to curling, leading to displacement and disorder during discharge and mounting on trays.

Innovation Solution

A post-processing device with a control section that manages a pressing section to perform leading-end and trailing-end pressing operations on sheets after mounting, adjusting the pressing position and timing based on sheet count and ejection amount to reduce curling and maintain order.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the sheet is pressed by the leading-end pressing section during discharge, then curling is reduced, but the sheet movement is restricted causing displacement and disorder

Engineering Contradiction:
Improvecurling reductionVSAvoidsheet movement freedom
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The pressing section performs the pressing action after the sheet is discharged and mounted on the tray, rather than during discharge. This preliminary action (mounting first, then pressing) allows the sheet to be freely moved during discharge while still achieving curling reduction through subsequent pressing.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the pressing operation is performed early during discharge, then curling is suppressed, but sheet mounting order may be disrupted

Engineering Contradiction:
Improvesheet orderVSAvoidcurling
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The sheet is first mounted on the tray in the correct order, then the pressing operation is performed as a subsequent action. This sequence ensures that mounting order is established before any pressing occurs, preventing disruption while still achieving curling suppression.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If no pressing operation is performed, then sheet movement is free during mounting, but curling increases causing disorder

Engineering Contradiction:
Improvesheet movement freedomVSAvoidcurling
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The sheet is first discharged and mounted freely on the tray without pressing, allowing easy movement during mounting. After mounting is complete, the pressing operation is then applied to reduce curling, thus achieving both free movement during mounting and curling reduction afterward.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces sheet curling and maintains orderly stacking, enhancing adjustment properties and throughput by minimizing sheet interference and disorder.

Implementation Method 1

a pressing section that performs a leading-end pressing operation of lowering a leading end of the medium by pressing the medium discharged by the first discharge section

Methodology Applied
Scientific EffectMechanical pressure: Compression

Data Source

PatentUS12353153B2Post-processing device with a pressing section
Publication Date: 2025.07.08 SEIKO EPSON CORP
  • US12353153B2 patent drawing
  • US12353153B2 patent drawing
  • US12353153B2 patent drawing

AI summary

A post-processing device includes a first discharge section that discharges a medium subjected to recording by a recording device, a first tray on which the medium discharged by the first discharge section is mounted, a post-processing section that performs post-processing on the medium mounted on the first tray, a pressing section configured to perform a leading-end pressing operation of lowering a leading end of the medium by pressing the medium discharged by the first discharge section, and a control section that controls the pressing section, in which the control section performs the leading-end pressing operation after the medium is mounted on the first tray.