Post-swirl Propulsor Side Force Generation via Stator Pitch Control

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Solution Overview

Problem

Existing underwater vehicle control systems, such as torpedoes and UUVs, face challenges in generating sufficient control forces at low speeds, as thrust vectoring diminishes effectiveness with increased flow velocity and tunnel thrusters increase drag and occupy valuable volume, while complex designs like the Haselton bow propulsor interfere with sonar systems.

Innovation Solution

A post-swirl propulsor system is configured with individually adjustable downstream stator blade pitch angles, utilizing servo-motors and a controller to vary the pitch, generating perpendicular forces for vehicle control without significant volume reduction or sonar interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If thrust vectoring is used to generate side forces, then control is effective at zero speeds, but effectiveness is significantly diminished above five knots

Engineering Contradiction:
Improveside force generationVSAvoidflow velocity
Core Design Contradiction:
ForceVSSpeed

Solution Approach 1:

The propulsor system dynamically adjusts the pitch angles of stator blades to vary the direction and magnitude of thrust vectors in real-time, enabling effective side force generation across a wide speed range from zero to high velocities

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters by varying stator blade pitch angles to alter the flow characteristics and thrust vector direction, allowing the same propulsor to generate effective side forces at both low and high speeds without performance degradation

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If tunnel thrusters are used to provide lateral and vertical control, then low speed control requirements are met, but drag increases and maximum velocities are reduced

Engineering Contradiction:
Improvelow speed controlVSAvoidmaximum velocity
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The invention merges the propulsion function and control function into a single integrated propulsor system, where the same rotor and stator assembly provides both forward thrust and lateral/vertical control forces, eliminating the need for separate tunnel thrusters and their associated drag penalties

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If tunnel thrusters are used for control, then lateral and vertical control is provided, but considerable volume is occupied

Engineering Contradiction:
Improvecontrol capabilityVSAvoidvehicle volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The propulsor system is designed as a multi-functional device that simultaneously provides forward propulsion, lateral control, and vertical control, replacing multiple separate control devices (tunnel thrusters, control surfaces) with a single universal system that accomplishes all control tasks

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control functions are merged into the main propulsor assembly, utilizing the rotor-stator configuration to generate control forces in multiple directions without requiring additional dedicated control thrusters, thereby conserving vehicle volume

Inventive Principle:
Principle #5Merging (Combining)

4Force

If Haselton bow propulsor is used to generate side forces, then substantial side force component is achieved, but mechanical complexity increases and forward looking sonar is interfered with

Engineering Contradiction:
Improveside forceVSAvoidmechanical complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The invention extracts the control function from complex mechanical mechanisms (swashplates, cyclic pitch actuators) and implements it through a simpler rotor-stator propulsor configuration, reducing mechanical complexity while maintaining side force generation capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system replaces complex mechanical pitch control mechanisms with a more streamlined rotor-stator configuration where stator blade pitch angles are adjusted to achieve side forces, reducing mechanical complexity and eliminating interference with forward looking sonar

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The post-swirl propulsor system effectively generates side forces and moments for vehicle control at reasonable speeds, improving propulsive efficiency and avoiding the limitations of pre-swirl and thrust vectoring methods, with significant side forces achievable even at higher velocities.

Implementation Method 1

A thrust flow from the rotor combines with a circumferentially varying flow from the stator blades to produce a force on the vehicle that is perpendicular to a main axis of the vehicle

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

By sinusoidally varying the stator blade pitch distribution about the circumference, it is possible to generate significant side forces

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS9315250B1Systems and methods to generate post-swirl propulsor side forces
Publication Date: 2016.04.19 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US9315250B1 patent drawing
  • US9315250B1 patent drawing
  • US9315250B1 patent drawing

AI summary

Systems and methods for maneuvering an underwater vehicle by generating vehicle maneuvering forces from a propulsor of the vehicle are provided. A post-swirl propulsor is configured such that pitch angles of downstream stator blades can be individually varied. The variation in pitch results in the generation of multiple forces and moments for vehicle control.