Post-denitrification Bypass Control for Nitrous Oxide Reduction

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Solution Overview

Problem

Current biological denitrification processes in wastewater treatment struggle to achieve nitrate concentrations below regulatory setpoints while minimizing the production of nitrous oxide and efficiently managing electron donors and bypass rates, due to challenges in measurement precision and dosage control.

Innovation Solution

Implementing a process with almost complete denitrification in a post-denitrification stage, where the first fraction of wastewater is treated to achieve nitrate concentrations below 4 mg/L, and the diversion rate is adjusted based on nitrate concentration measurements upstream and downstream, using fuzzy logic to control electron donor injection and bypass flow, ensuring precise nitrate concentration control and minimizing nitrous oxide production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional denitrification is used to reduce nitrate concentrations, then nitrate removal is achieved, but nitrous oxide (greenhouse gas) is produced as a byproduct

Engineering Contradiction:
Improvenitrate concentrationVSAvoidnitrous oxide production
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The wastewater flow is divided into two fractions: a first fraction undergoes post-denitrification treatment while a second fraction bypasses this stage. This segmentation allows selective treatment to achieve nitrate reduction while minimizing greenhouse gas production through optimized process control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the operational parameters of the denitrification process by implementing almost complete denitrification (reducing nitrate concentration to less than 4 mg/L in the treated fraction) and optimizing the electron donor dosage. This parameter optimization shifts the denitrification pathway to favor nitrogen gas production over nitrous oxide formation.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If electron donor dosage is increased to ensure complete denitrification, then nitrate removal efficiency improves, but chemical and biological oxygen demands increase

Engineering Contradiction:
Improvenitrate removal efficiencyVSAvoidchemical and biological oxygen demand
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The electron donor injection is controlled based on feedback from nitrate concentration measurements upstream of the post-denitrification step. This closed-loop control ensures optimal dosing - sufficient to achieve almost complete denitrification (nitrate < 4 mg/L) in the treated fraction while avoiding excess dosage that would increase oxygen demand.

Inventive Principle:
Principle #23Feedback

3Quantity of substance

If nitrate concentration is reduced to very low levels (below sensor precision), then regulatory compliance is achieved, but measurement and control become unreliable

Engineering Contradiction:
Improvenitrate concentrationVSAvoidnitrate measurement reliability
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

Instead of attempting to reduce nitrate concentration in the entire wastewater stream to below the sensor detection limit (which would be < 0.5 mg/L to achieve < 10 mg/L after mixing), the invention applies almost complete denitrification (to < 4 mg/L) only to the first fraction. When mixed with the second fraction, the overall effluent meets the < 10 mg/L regulatory requirement while operating within reliable measurement ranges.

Inventive Principle:
Principle #16Partial or excessive action

4Loss of substance

If bypass flow rate is increased to reduce electron donor consumption, then treatment cost decreases, but nitrogen excesses occur in the final effluent

Engineering Contradiction:
Improveelectron donor consumptionVSAvoidnitrogen concentration in effluent
Core Design Contradiction:
Loss of substanceVSQuantity of substance

Solution Approach 1:

The bypass flow rate is determined based on feedback from nitrate concentration measurements. The control system calculates the optimal bypass rate that balances electron donor consumption with effluent quality requirements, adjusting the split between treated and bypass fractions to maintain nitrate levels below the setpoint while minimizing carbon substrate usage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces nitrous oxide production, achieves precise nitrate concentration control, and optimizes electron donor usage, ensuring compliance with regulatory nitrate levels and minimizing unnecessary electron donor consumption.

Implementation Method 1

denitrification which consists of the reduction of nitrates to nitrites and then to nitrogen

Methodology Applied
Scientific EffectDenitrification: Reduction

Implementation Method 2

These reactions are catalyzed and require the presence of an electron donor

Methodology Applied
Scientific EffectBiological catalysis: Catalysis

Implementation Method 3

nitrification-denitrification sequence enabling the removal of ammoniacal nitrogen by the production of nitrates (nitrification)

Methodology Applied
Scientific EffectNitrification: Oxidation

Data Source

PatentEP3019452B1Method and equipment for the biological denitrification of waste water
Publication Date: 2020.12.02 DEGREMONT SA
  • EP3019452B1 patent drawingFigure 1~2
  • EP3019452B1 patent drawingFigure 3
  • EP3019452B1 patent drawingFigure 4

AI summary

The invention relates to a method for the biological denitrification of waste water, which comprises a nitrification-denitrification sequence followed by, for a first fraction of water, a post-denitrification step (6) during which an electron donor is injected into said first fraction, while a second fraction of water passes though a by-pass (5b), then is mixed with the first fraction downstream of the post-denitrification step; the first fraction of waste water is subjected, during the post-denitrification, to a nearly complete denitrification so as to exit the step at a nitrate [N-NO3] concentration less than 4 mg/L, in order to minimize the production of nitrous oxide N2O. The by-pass rate is determined based on: a measurement (9) of the nitrate [N-NO3] concentration of the water upstream of the post-denitrification, the desired nitrate [N-NO3] concentration for the mixture of the two fractions downstream of the post-denitrification treatment, and the nitrate [N-NO3] concentration of the first fraction at the outlet of the post-denitrification, before the mixing of the two fractions.