Interchangeable Posterior Brace Panels for TLSO-CTLSO Conversion
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Solution Overview
Problem
Conventional TLSO orthopedic braces require multiple donning processes to switch between providing neck immobilization and allowing neck movement, which is painful and time-consuming for patients.
Innovation Solution
An orthopedic brace with an interchangeable extension panel system that allows conversion between TLSO and CTLSO functions without re-donning, featuring a posterior bracing system with layered components and interchangeable extension panels that include locking slots, strap guides, and a stabilization slot, enabling seamless adaptation to provide upper back and neck support.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a conventional TLSO brace is used to provide spinal support, then the lower back and mid-back regions are stabilized, but the neck cannot be immobilized when needed
Solution Approach 1:
The brace is divided into modular components: a base TLSO structure and detachable extension panels. The extension panels can be attached or removed to convert the brace between TLSO and CTLSO configurations, allowing functional adaptation without requiring a completely different brace device.
Solution Approach 2:
The single brace device is designed to perform multiple functions by incorporating interchangeable extension panels. The same base brace can function as either a TLSO (when panels are removed) or a CTLSO (when panels are attached), eliminating the need for separate braces for different clinical needs.
2Adaptability or versatility
If a different orthopedic brace is placed on the user to immobilize the neck, then neck immobilization is achieved, but the donning process becomes painful and time-consuming
Solution Approach 1:
The extension panels are pre-configured with attachment mechanisms (locking slots, protrusions, straps) that enable quick conversion. The panels are designed to be attached or removed in advance of the actual functional need, allowing rapid transition between brace modes without time-consuming adjustments during critical moments.
3Adaptability or versatility
If a different orthopedic brace is placed on the user to immobilize the neck, then neck immobilization is achieved, but the patient experiences pain during the changing process
Solution Approach 1:
The extension panels merge the neck immobilization function with the existing TLSO brace structure. By integrating the cervical support components into the same continuous shell that supports the thoracic and lumbar regions, the brace provides unified spinal support from cervical to sacral regions, eliminating the need for separate braces and reducing patient discomfort during transitions.
4Adaptability or versatility
If conventional TLSO braces are used, then spinal support is provided, but the brace lacks versatility for different spinal support needs
Solution Approach 1:
The brace system is segmented into a permanent base structure and removable extension panels. This segmentation allows the complex multi-functional capabilities to be achieved through simple attachment and detachment of standardized components, rather than requiring a completely complex integrated design.
Data Source
AI summary
An orthopedic brace featuring a posterior bracing system. The posterior bracing system comprises (i) a posterior panel including a plurality of locking slots and (ii) a first extension panel removably coupled to the posterior panel. The first extension panel includes a plurality of locking protrusions corresponding to and removably coupled to the plurality of locking slots.