A-site Potassium and B-site Doping Stabilize Lithium Manganese Spinel

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Solution Overview

Problem

Conventional lithium manganese-based AB2O4 spinel materials in lithium electrochemical systems face limitations in cycle life and rate capability due to capacity fading caused by phase transitions, mechanical strain, and manganese dissolution, which impede the practical use of rechargeable lithium batteries.

Innovation Solution

The introduction of potassium modifications at the 'A' site and Group VIII Period 4 elements (Fe, Co, Ni) at the 'B' site in the lithium manganese-based AB2O4 spinel material enhances cycle life and rate tolerance by maintaining the cubic phase and preventing phase changes, thereby improving the durability and stability of the cathode material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium manganese-based AB2O4 spinel materials are used, then high energy density and low material cost are achieved, but capacity fading occurs due to phase transitions and mechanical strain

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by doping specific elements (potassium at A-sites and Group VIII Period 4 elements at B-sites) at controlled concentrations (y=0.05-0.2, z=0.005-0.6) into the spinel structure. This creates localized modifications that stabilize the cubic phase and prevent Jahn-Teller distortion, thereby improving cycle life while maintaining the overall high energy density of the lithium manganese spinel structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the compositional parameters of the spinel structure by introducing controlled amounts of potassium (parameter y) and Group VIII Period 4 elements (parameter z) into the AB2O4 structure. These parameter changes modify the crystal structure stability, preventing phase transitions during cycling and thereby extending cycle life while preserving the high energy density characteristics.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium manganese-based AB2O4 spinel materials are used, then high specific energy is achieved, but rate capability is limited due to manganese dissolution

Engineering Contradiction:
Improvespecific energyVSAvoidrate capability
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent uses local quality by strategically placing Group VIII Period 4 elements (Fe, Co, or Ni) at the B-sites of the spinel structure. These elements locally replace manganese atoms, creating zones that resist manganese dissolution into the electrolyte. This localized protection maintains the high specific energy of the bulk material while improving rate capability by preventing capacity-fading side reactions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite spinel structure by combining lithium manganese oxide with potassium and Group VIII Period 4 elements. This composite approach integrates the high specific energy of lithium manganese spinel with the stability and dissolution resistance of the dopant elements, achieving both high specific energy and improved rate capability.

Inventive Principle:
Principle #40Composite materials

3Temperature

If conventional spinel structure is used, then thermal stability is achieved, but phase transitions occur during charging/discharging causing capacity fading

Engineering Contradiction:
Improvethermal stabilityVSAvoidphase stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The patent changes the compositional parameters by introducing potassium at A-sites and Group VIII Period 4 elements at B-sites in controlled amounts. This modifies the crystal field stabilization energy and lattice parameters, raising the energy barrier for phase transitions during lithium insertion/extraction. The result is maintained cubic phase stability across a wider voltage range while preserving thermal stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary anti-action by pre-doping the spinel structure with stabilizing elements before electrochemical cycling begins. This pre-modification creates a more stable crystal structure that resists Jahn-Teller distortion and phase transitions during subsequent charging and discharging, preventing capacity fading before it can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified lithium manganese-based AB2O4 spinel material exhibits improved high-rate durability, thermal stability, and extended cycle life, with the ability to maintain performance across a wide voltage range and prevent capacity fading, especially during overcharge conditions.

Implementation Method 1

A and B site doping stabilizes lithium, manganese AB2O4 spinel for rechargeable lithium electrochemical systems

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

The introduction of potassium modifications at the 'A' site and Group VIII Period 4 elements (Fe, Co, Ni) at the 'B' site in the lithium manganese-based AB2O4 spinel material enhances cycle life and rate tolerance by maintaining the cubic phase and preventing phase changes

Methodology Applied
Scientific EffectPhase stabilization:

Implementation Method 3

MnO2 is an active material which creates a skeletal structure that allows lithium cations to fill vacancies and voids within the structure

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 4

Lithium batteries use high valence metal oxide materials, which are reduced during the electrochemical reaction

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 5

The λ-MnO2 crystal structure is a three dimensional cubic array. This crystal structure promotes mechanical stability and adequate pathways for lithium insertion/extraction

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS11623875B2Stabilized lithium, manganese AB<sub>2</sub>O<sub>4 </sub>spinel for rechargeable lithium electrochemical systems through A and B site doping, method of preparing the same, and Li electrochemical cell containing the same
Publication Date: 2023.04.11 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US11623875B2 patent drawing
  • US11623875B2 patent drawing
  • US11623875B2 patent drawing

AI summary

A process for preparing a stable LixKyMn2-zMezO4 is provided. The general formula of the potassium “A” site and Group VIII Period 4 (Fe, Co and Ni) “B” site modified lithium manganese-based AB2O4 spinel is LixKyMn2-zMezO4 where Me is Fe, Co, or Ni. In addition, a LixKyMn2-zMezO4 cathode material for electrochemical systems is provided. Furthermore, a lithium or lithium-ion rechargeable electrochemical cell is provided, incorporating the LixKyMn2-zMezO4 cathode material in a positive electrode.