Potassium Battery Electrolyte Composition for Nonflammable SEI Formation

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Solution Overview

Problem

Certain battery electrolytes exhibit flammability and evolve unwanted byproducts, necessitating the development of improved electrolytes for potassium batteries.

Innovation Solution

A nonflammable electrolyte comprising potassium hexafluorophosphate, cyclic carbonate, and organic phosphate, specifically ethylene carbonate, propylene carbonate, and trimethyl phosphate, is developed, along with a method to mitigate the effects of byproducts such as HF, HPO2F2, and phosphates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional battery electrolytes are used, then ionic conductivity is achieved, but flammability and unwanted byproduct evolution occur

Engineering Contradiction:
ImprovesafetyVSAvoidflammability and byproduct evolution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful flammability of conventional electrolytes into a benefit by using phosphate esters that decompose endothermically to release protective phosphoric acid, transforming the harmful property into a protective mechanism that forms stable SEI layers and suppresses further decomposition

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs composite electrolyte formulations combining phosphate esters with cyclic carbonates and chain carbonates, creating a multi-component system where each component contributes specific properties: phosphate esters provide safety and SEI formation, cyclic carbonates enhance ionic conductivity, and chain carbonates improve solubility and stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If flammable electrolytes are used, then good ionic conductivity is achieved, but safety is compromised

Engineering Contradiction:
ImprovesafetyVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing phosphate esters with specific molecular structures and ratios, adjusting the balance between safety and ionic conductivity through controlled composition variations while maintaining optimal performance

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional electrolytes are used, then charge transfer is achieved, but unwanted byproducts are evolved

Engineering Contradiction:
Improvecharge transferVSAvoidbyproduct evolution
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by having phosphate esters decompose first during initial cycling to form protective SEI layers that prevent subsequent decomposition reactions, thereby preemptively blocking the formation of harmful byproducts like HF and phosphates during normal operation

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte provides enhanced safety and performance by reducing flammability, improving ionic conductivity, and forming a stable solid electrolyte interface (SEI) that enhances capacity retention and charge transfer in potassium batteries.

Implementation Method 1

improving ionic conductivity

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

forming a stable solid electrolyte interface (SEI)

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS20260074290A1Nonflammable Electrolytes For Potassium Batteries
Publication Date: 2026.03.12 THE TRUSTEES OF COLUMBIA UNIV IN THE CITY OF NEW YORK
  • US20260074290A1 patent drawing
  • US20260074290A1 patent drawing
  • US20260074290A1 patent drawing

AI summary

An electrolyte, comprising: an amount of potassium hexafluorophosphate; at least one cyclic carbonate, the at least one cyclic carbonate optionally comprising at least one of ethylene carbonate and propylene carbonate; and at least one organic phosphate, the at least one organic phosphate optionally comprising at least one of trimethyl phosphate and triethyl phosphate. An electrical cell, comprising: the electrolyte according to the present disclosure, and an electrode, the electrode contacting the electrolyte. A method, comprising: any one or more of separating, disposing, or at least partially neutralizing any one or more of HF, HPO2F2, H2PO3F, an organofluorophosphate, a monofluorophosphate, an organophosphate, and a phosphonate evolved from operating an electrical cell that includes as an electrolyte any one or more of LiPF6, NaPF6, and KPF6.