Potassium Ion Battery Positive Electrode Active Material KnMOm

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Solution Overview

Problem

Potassium ion secondary batteries have a lower theoretical capacity due to potassium's large atomic weight and ionic radius, and existing positive electrode active materials like Prussian blue have low capacity and are not effective.

Innovation Solution

A potassium compound with a specific composition, KnMOm, where M is copper, iron, or manganese, is used as a positive electrode active material, enabling high potential and high theoretical charge-discharge capacity, and can be synthesized with an orthorhombic or monoclinic structure and controlled particle diameter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Prussian blue is used as positive electrode active material, then the battery can operate, but the charge capacity is low (theoretical charge capacity: about 85 mAhg−1; effective capacity: 65 mAhg−1)

Engineering Contradiction:
Improvecharge capacityVSAvoidavailability of effective positive electrode active materials
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The invention changes the chemical composition parameters by using a specific compound formula KnMOm where M is copper, iron, or manganese, with n=0.5 to 3.5 and m=1.5 to 2.5. This parameter change transforms the low-capacity Prussian blue system into a high-capacity potassium compound system with theoretical charge capacity exceeding 200 mAhg−1, directly resolving the capacity limitation while maintaining manufacturability through controlled synthesis conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If potassium ion secondary battery is developed, then resource and cost advantages are achieved, but the theoretical capacity is lower than lithium ion secondary battery due to large atomic weight and ionic radius

Engineering Contradiction:
Improveresource and cost advantagesVSAvoidtheoretical capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The invention employs composite material design by combining potassium with transition metals (copper, iron, or manganese) in specific stoichiometric ratios to form KnMOm compounds. This composite approach leverages the resource advantages of potassium while the transition metal components provide high-capacity pathways, achieving theoretical charge capacity >200 mAhg−1 and effectively compensating for the inherent capacity limitations of potassium.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If high capacity positive electrode active material is sought, then alternative materials to Prussian blue must be found, but effective materials have not been available

Engineering Contradiction:
Improvecharge capacityVSAvoidavailability of alternative positive electrode active materials
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The invention applies local quality by selecting specific transition metals (copper, iron, or manganese) with particular properties to substitute in the KnMOm structure. This localized material selection optimizes the electronic and structural properties of the positive electrode active material, enabling high capacity while maintaining structural stability and electrochemical performance, thus providing versatile alternatives to Prussian blue.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The potassium ion secondary battery using this active material achieves high capacity and potential, allowing for the use of low-cost aluminum as a negative electrode current collector instead of expensive copper.

Implementation Method 1

the method comprising a heating step of heating a mixture containing potassium, oxygen, and copper, iron, or manganese

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

heating a mixture containing potassium, oxygen, and copper, iron, or manganese

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10862120B2Positive electrode active material for potassium ion secondary cell
Publication Date: 2020.12.08 NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE & TECHNOLOGY
  • US10862120B2 patent drawing
  • US10862120B2 patent drawing
  • US10862120B2 patent drawing

AI summary

By using a potassium ion secondary battery positive electrode active material comprising a potassium compound represented by general formula (1): KnMOm, wherein M is copper or iron, n is 0.5 to 3.5, and m is 1.5 to 2.5, provided is a potassium ion secondary battery positive electrode active material having higher theoretical discharge capacity and higher effective capacity than a potassium secondary battery using Prussian blue as a positive electrode active material.