Pouch Solid-State Battery Reference Electrode for Accurate Voltage Sensing

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Solution Overview

Problem

All-solid-state batteries lack a reference electrode for accurate measurement of electrode reactions and voltage variations, leading to difficulties in analyzing cell performance due to varying design structures, especially in lithium secondary batteries using solid electrolytes.

Innovation Solution

A pouch-type all-solid-state battery design incorporating a reference electrode with a second current collector layer having a hole for the ion transfer layer to fill, ensuring a shorter ion transfer path and preventing damage to solid electrolyte layers, allowing for accurate potential measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reference electrode is added to enable accurate voltage measurement, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage measurement accuracyVSAvoidcell structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reference electrode is nested within the pouch-type battery structure by forming a hole through the second current collector layer and filling it with ion transfer layer, allowing the reference electrode to be integrated into the existing battery architecture without requiring a completely separate cell design

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reference electrode is positioned in the thickness direction of the battery through the hole in the current collector layer, utilizing the vertical dimension to accommodate the additional electrode without significantly increasing the planar area or overall device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a hole is formed in the second current collector layer for reference electrode placement, then measurement precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvevoltage measurement accuracyVSAvoidhole formation and alignment precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The hole in the current collector layer serves as a porous structure that allows the ion transfer layer to fill and establish ionic contact with the reference electrode, transforming the manufacturing challenge of precise hole formation into a functional advantage where the porous structure facilitates self-alignment through material filling

Inventive Principle:
Principle #31Porous materials

3Productivity

If the ion transfer layer fills the hole to create a shorter ion transfer path, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improveion transfer efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The hole is pre-formed in the current collector layer before final assembly, and the ion transfer layer is positioned to fill this pre-prepared space, allowing the shorter ion transfer path to be achieved through advance preparation rather than complex post-assembly adjustments

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables secure cell performance with specifications similar to actual batteries, providing stable and accurate voltage measurements of electrodes, preventing measurement errors and maintaining cell integrity.

Implementation Method 1

an ion transfer layer disposed on the second current collector layer... at least a portion of the ion transfer layer fills the hole

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

a reference electrode disposed on the ion transfer layer... the reference electrode only measures a voltage without application of current thereto

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20240128494A1Pouch type all-solid-state battery including reference electrode
Publication Date: 2024.04.18 HYUNDAI MOTOR CO LTD
  • US20240128494A1 patent drawing
  • US20240128494A1 patent drawing
  • US20240128494A1 patent drawing

AI summary

A pouch type all-solid-state battery including a reference electrode is disclosed. In the all-solid-state battery, a potential variation of each electrode is accurately measured because the ion transfer path between the reference electrode and a positive electrode/negative electrode is short. Accordingly, the all-solid-state battery secures a desired cell performance while having battery specifications similar to actual battery specifications.