Pouch Battery Cell Thermal Conductivity Measurement for Anisotropic Heat Flow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods are inadequate for accurately measuring the thermal conductivity of pouch-type battery cells, which exhibit anisotropy due to their complex composition and arrangement of materials, making it difficult to evaluate their thermal characteristics.

Innovation Solution

An apparatus featuring a hot plate with a guarded hot plate, measuring plates, and cooling units arranged in a symmetrical structure to measure thermal conductivity in both upward and downward directions, using metal materials with high thermal conductivity and heat insulating members to minimize heat loss and promote one-dimensional heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional guarded hot plate method is used, then measurement can be performed on simple single-material test pieces, but it cannot accurately measure thermal conductivity of complex multi-material battery cells with anisotropic properties

Engineering Contradiction:
Improvethermal conductivity measurement accuracyVSAvoidapplicability to complex multi-material structures
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The battery cell is divided into multiple material layers (positive electrode, negative electrode, separator, pouch) and thermal conductivity is measured for each layer separately by cutting ring-shaped specimens from each material layer, allowing accurate measurement of thermal properties in complex multi-material structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different measurement methods are applied to different material layers based on their specific thermal properties - the guarded hot plate method is used for materials requiring high precision measurement while considering the anisotropic nature of each layer, enabling localized accurate measurement tailored to each material's characteristics

Inventive Principle:
Principle #3Local quality

2Measurement precision

If heat transfer occurs in multiple directions in complex battery cell structures, then thermal characteristics cannot be accurately evaluated, but restricting heat transfer to one dimension is difficult in anisotropic materials

Engineering Contradiction:
Improvethermal characteristic evaluation accuracyVSAvoidmeasurement setup complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Ring-shaped test pieces are extracted from each material layer of the battery cell, isolating specific materials for measurement. This extraction allows one-dimensional radial heat transfer to be achieved by eliminating complex three-dimensional heat paths present in the intact battery cell structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The measurement approach transitions from attempting to measure three-dimensional heat transfer in the intact battery cell to measuring one-dimensional radial heat transfer in extracted ring-shaped specimens, simplifying the heat transfer path while maintaining measurement relevance to the actual battery structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If pouch-type battery cells use high energy density designs, then temperature rise occurs inside the device, but conventional measurement methods cannot accurately capture the thermal conductivity needed to evaluate heat flow

Engineering Contradiction:
Improvethermal runaway prevention capabilityVSAvoidthermal conductivity measurement capability
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The measurement system incorporates temperature control and measurement capabilities to evaluate thermal conductivity under conditions relevant to high energy density battery operation, allowing accurate determination of heat transfer properties that directly inform thermal runaway prevention strategies

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise measurement of thermal conductivity in both directions, allowing for optimized design and placement of battery cells in electronic products, reducing the risk of thermal runaway and improving safety by accurately determining heat transfer ratios.

Implementation Method 1

The thermal conductivity refers to a value indicating the degree of heat conduction in an object, and is a value obtained by dividing the amount of heat flowing in a unit time past a unit area perpendicular to the flow of heat by a difference in temperature per unit length

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

an auxiliary hot plate called a guarded hot plate is disposed around a hot plate so that heat flow can be accurately formed in one dimension in the sample, so that the hot plate has a constant temperature

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

measuring the thermal conductivity by measuring the amount of heat flowing from the high temperature side to the low temperature side while accurately measuring the temperature on both sides of the sample

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS11978865B2Battery cell thermal conductivity measurement device and battery cell thermal conductivity measurement method using same
Publication Date: 2024.05.07 LG ENERGY SOLUTION LTD
  • US11978865B2 patent drawing
  • US11978865B2 patent drawing
  • US11978865B2 patent drawing

AI summary

The present invention relates to a device for measuring the thermal characteristics of a pouch-type battery cell, specifically, the thermal conductivity of the battery cell, and a thermal conductivity measurement method using the same. When the battery cell thermal conductivity measurement device of the present invention is used, the thermal conductivity of a pouch-type battery cell exhibiting anisotropic thermal conductivity characteristics can be separated along each direction and measured, and thereby stability according to the thermal characteristics of a product, which uses a battery cell for a rechargeable battery, can be efficiently evaluated.