Pouch-Type Test Cell for Accurate Electrode Characteristic Measurement

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Solution Overview

Problem

Existing test cells for electrode characteristic measurement, particularly for lithium secondary batteries, face reliability issues due to high resistance in can-type battery cases and decreased reversibility of lithium electrodes during repeated charging and discharging, leading to inaccurate measurement of output and capacity characteristics.

Innovation Solution

A test cell design featuring a pouch-type battery case made of a laminate sheet with a low contact resistance, incorporating a double check system using a first reference electrode and a second reference electrode to accurately measure and confirm electrode characteristics, with the second reference electrode having a wire structure and an electrode active material like lithium titanium oxide to minimize measurement errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a can-type battery case is used in conventional coin cells, then the cell structure is simple and easy to manufacture, but the high resistance of the can-type case prevents accurate confirmation of output characteristics

Engineering Contradiction:
Improveoutput characteristic measurement accuracyVSAvoidbattery case structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the material parameter of the battery case from can-type (high resistance) to pouch-type laminate sheet (low resistance), thereby reducing contact resistance and enabling accurate output characteristic measurements without compromising manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

2Reliability

If charging and discharging are repeated to measure electrode characteristics, then lifespan and capacity characteristics can be evaluated, but reversibility of the lithium electrode decreases and measurement errors increase

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidnumber of charge-discharge cycles
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent introduces a second reference electrode as an intermediary to monitor the reversibility status of the lithium electrode. This mediator enables real-time detection of electrode degradation, allowing the system to identify when measurement reliability decreases due to cycling, thereby maintaining accurate characteristic measurements throughout the test duration

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If a single reference electrode is used to measure electrode characteristics, then the test cell structure is simple, but measurement errors occur due to changes in lithium electrode reversibility

Engineering Contradiction:
Improveelectrode characteristic measurement accuracyVSAvoidreference electrode system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the reference measurement function into two separate reference electrodes with distinct roles: the first reference electrode measures output and capacity characteristics, while the second reference electrode monitors reversibility changes. This segmentation allows each electrode to specialize in its function, improving overall measurement precision despite increased system complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The test cell provides highly reliable measurement of electrode characteristics by reducing measurement errors and maintaining accuracy even after multiple cycles, with a resistance 10 to 100 times lower than conventional coin cells, ensuring precise confirmation of lifespan and capacity characteristics.

Implementation Method 1

an output characteristic and a capacity characteristic of the first electrode may be measured through an electrochemical reaction of the first reference electrode and the first electrode

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 2

a change in electrochemical characteristics of the first reference electrode and the first electrode may be confirmed through the second reference electrode

Methodology Applied
Scientific EffectElectrochemical potential measurement: Nernst Effect

Data Source

PatentUS11081736B2Test cell with high reliability in electrode characteristic test
Publication Date: 2021.08.03 LG ENERGY SOLUTION LTD
  • US11081736B2 patent drawing
  • US11081736B2 patent drawing
  • US11081736B2 patent drawing

AI summary

The present disclosure provides a test cell for measuring electrode characteristics including an electrode assembly having a first reference electrode, a second reference electrode, and a first electrode, which is a target of characteristic measurement, wherein the electrode assembly is housed and sealed in a pouch type battery case made of a laminate sheet with an electrolyte solution.