Poultry Brooding Temperature Control for Young Hen Chicks

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Solution Overview

Problem

Current methods for brooding poultry, particularly using eggs from young hens, are uneconomical due to high mortality rates of chicks from these eggs, as they are smaller and require specialized conditions that were previously not feasible to maintain effectively.

Innovation Solution

A method involving precise temperature control in climate chambers, where chicks from young hens are maintained at temperatures 0.5 to 2 degrees Celsius above regular temperatures for the first 24 hours and then gradually lowered, allowing them to develop similarly to regular chicks, and using a heat exchanger with gassing ducts and drinking troughs to provide optimal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chicks from young hens are brooded using conventional temperature control methods, then the brooding process follows standard procedures, but the chicks have high mortality rates and poor survival

Engineering Contradiction:
Improvechick survival rateVSAvoidbrooding output
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by adjusting the temperature profile specifically for chicks from young hens. The temperature is maintained higher than conventional standards during the first 24 hours (36.94°C instead of lower conventional temperatures), then gradually reduced over subsequent periods. This parameter modification directly addresses the high mortality rate issue while enabling economic viability of brooding these previously problematic chicks.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If standard brooding temperatures are used for chicks from young hens, then energy consumption is optimized, but the chicks fail to thrive and mortality increases

Engineering Contradiction:
Improvechick health and survivalVSAvoidheating energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent implements preliminary action by providing enhanced temperature (36.94°C) during the critical first 24 hours of chick life. This preliminary thermal support ensures proper development during the most vulnerable period, after which the temperature is gradually reduced. This approach secures chick survival without requiring continuously high energy input throughout the entire brooding period.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If chicks from young hens are excluded from production, then brooding costs are reduced, but overall poultry output decreases

Engineering Contradiction:
Improvepoultry outputVSAvoidbrooding complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies dynamics by implementing a time-dependent temperature control system that automatically adjusts thermal conditions based on chick age. The temperature profile transitions from 36.94°C in the first 24 hours, to 36.39°C after 12 hours, to 36.11°C after 24 hours, and continues gradual reduction. This dynamic adjustment simplifies the decision of whether to brood young hen chicks, as the system automatically adapts to their specific needs, enabling inclusion in production without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the economical growth of chicks from young hens, improving their survival rates and feather development, allowing for lower broiler house temperatures, which reduces heating costs and maintains chick health.

Implementation Method 1

using a heat exchanger with gassing ducts and drinking troughs to provide optimal conditions

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Data Source

PatentUS9060497B2Method for brooding or growing poultry
Publication Date: 2015.06.23 HATCHTECH GROUP BV
  • US9060497B2 patent drawing
  • US9060497B2 patent drawing
  • US9060497B2 patent drawing

AI summary

The invention relates to a method for brooding or growing poultry, wherein eggs of the first 3-5 layings of young animals, preferably hens younger than 29 weeks, usually starting from about 26 weeks, are collected and are hatched together, directly after hatching the hatched chicks are provided in crates with about 10-500 animals arranged in stacks in an incubator chamber, in which incubator chamber food and drinking are provided to each crate and the temperature, humidity, CO2 level and flow rate of air are controlled.