Poultry Manure Conversion Agent for Odor-Free Organic Fertilizer
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Solution Overview
Problem
Conventional methods for processing poultry manure result in resource waste and environmental impact, as unprocessed manure can cause soil burning and oxygen deprivation, making direct use impractical.
Innovation Solution
A method involving a hyperbaric oxygenation unit, mixing tank, and specific ingredient proportions to convert poultry manure into organic fertilizer, utilizing fine carbon powder, vinegar solution, glutathione powder, glycolipid powder, and deionized water, with controlled fermentation and light radiation to enhance microbial activity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If poultry manure is directly applied to soil without processing, then it provides organic matter to soil, but it causes soil burning and oxygen deprivation that kills crops
Solution Approach 1:
The patent applies preliminary action by pre-processing poultry manure through fermentation and treatment before field application. The conversion agent is prepared in advance and applied to manure prior to soil application, ensuring harmful substances are eliminated and beneficial properties are enhanced before the manure contacts crops
Solution Approach 2:
The patent uses an intermediary approach by introducing a conversion agent containing specific microorganisms, enzymes, and carbon powder as a mediator between raw manure and soil. This intermediary substance facilitates the transformation of harmful manure into safe organic fertilizer while preserving beneficial organic matter
2Object-affected harmful factors
If conventional fermentation methods are used to process manure, then harmful substances are reduced, but resource waste and environmental impact occur
Solution Approach 1:
The patent applies parameter changes by optimizing fermentation conditions including temperature (35-45°C), pH (6.5-7.5), moisture content (50-60%), and aeration rates. These controlled parameter changes enable efficient decomposition while minimizing resource waste and environmental impact through precise process management
Solution Approach 2:
The patent utilizes accelerated oxidation through the introduction of carbon powder and controlled aeration that provides oxygen to accelerate the decomposition process. This speeds up the conversion of organic matter while reducing the time and resources required for traditional fermentation
3Object-affected harmful factors
If traditional manure processing is used, then manure can be safely applied to soil, but the process is time-consuming and inefficient
Solution Approach 1:
The patent replaces traditional mechanical and time-intensive processing methods with biological conversion using specialized microorganisms and enzymes. This biological system efficiently decomposes and stabilizes manure components much faster than conventional methods while ensuring complete elimination of harmful substances
Solution Approach 2:
The patent implements continuous useful action through sustained aeration, temperature control, and moisture management during the fermentation process. The conversion agent continuously acts on the manure material, maintaining optimal conditions for rapid decomposition and ensuring complete processing in reduced time
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method effectively converts poultry manure into high-quality organic fertilizer, reducing environmental impact, providing balanced nutrition, and eliminating odors while being economically viable and cost-effective.
Implementation Method 1
hyperbaric oxygen processing: pour fine carbon powder (carbon produced at a high temperature of 1300°C) into the deionized water, making sure they are well mixed, turn on the hyperbaric oxygenation unit, set the pressure at 10kg/cm2, and dissolve oxygen into the water at this pressure
Implementation Method 2
The fabrication process includes adding the ingredients at specific proportions into the hyperbaric oxygen fermentation tank in a specific sequence, and conducting fermentation under specific conditions
Implementation Method 3
a light radiating device, configured above the fermenting and mixing tank
Data Source
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AI summary
A method of manufacturing a poultry feces converting agent, which is operated in a poultry feces converting agent equipment. The method includes the following steps: S1 ionized water injection; S2 refined carbon addition and high-pressure oxygen treatment; S3 achievement of stable oxygen state and rotation speed adjustment; S4 Adding enzyme and vinegar solution; S5 fermentation and measurement; S6 light irradiation; S7 adding glycopeptide powder and sugar ester powder and final operation.