High Protein Poultry Snack Composition and Processing

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Solution Overview

Problem

Current baked and extruded snack products lack significant levels of chicken-derived proteins, and existing liquid products like soups and broths contain minimal protein due to processing limitations, making it difficult to conveniently incorporate high-quality chicken proteins into these food categories.

Innovation Solution

Development of novel products that incorporate high levels of chicken proteins in both baked and extruded formats, including liquid beverages and solid snacks, which are processed without cooking to ensure safety and convenience, reducing the risk of cross-contamination and providing complete, digestible proteins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If chicken proteins are incorporated into baked or extruded snacks, then protein content is improved, but processing complexity increases

Engineering Contradiction:
Improveprotein contentVSAvoidprocessing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Chicken proteins are pre-cooked and dried into powder form before incorporation into snack products. This preliminary processing step eliminates the need for cooking during final product manufacturing, allowing direct mixing and extrusion/baking operations while ensuring protein safety and functionality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transforms chicken protein from a raw state through controlled cooking and drying processes, changing its physical and chemical parameters (moisture content, texture, solubility) to create a stable powder that can be easily incorporated into snack formulations without requiring additional cooking steps.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If traditional soup preparation methods are used, then convenience is improved, but protein content deteriorates

Engineering Contradiction:
ImproveconvenienceVSAvoidprotein content
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent extracts and concentrates chicken protein into a separate powder form, which can then be added to liquid compositions. This extraction approach allows protein enrichment without requiring traditional long-duration cooking processes, achieving high protein content while maintaining preparation convenience.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If raw chicken is handled and cooked, then protein availability is improved, but safety risk worsens

Engineering Contradiction:
Improveprotein availabilityVSAvoidcontamination risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

Chicken protein is pre-cooked to safe internal temperatures and dried into powder form before distribution. This preliminary cooking action eliminates pathogenic organisms and ensures safety, allowing the product to be handled and prepared without further cooking while maintaining both safety and protein availability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230094089A1Compositions having high poultry protein content and method of making and using the same
Publication Date: 2023.03.30 INTERNATIONAL DEHYDRATED FOODS INC

AI summary

Products made from poultry proteins are disclosed. These products may contain high levels of chicken proteins and may be in the form of a baked or extruded solid, or in a liquid form. Methods of making these products are also described.