Pour Spout With Abrupt Cutoff Lip

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Solution Overview

Problem

Existing spouts on lids often cause spillage and fluid buildup on the lid due to inefficient fluid pouring, leading to undesired outcomes.

Innovation Solution

A pour spout is designed with a back portion, an orifice for fluid flow, and a lip with an abrupt 'cutoff' edge, allowing fluid to exit through primary and secondary pouring regions, minimizing spillage and fluid accumulation on the lid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional spout is used on a lid, then the spout allows fluid to be poured out, but fluid spillage and buildup on the lid occurs

Engineering Contradiction:
Improvefluid pouring efficiencyVSAvoidfluid spillage and buildup
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The spout incorporates a lip with an abrupt cutoff edge at its opening, creating a localized geometric feature that redirects fluid flow. This local structural modification causes fluid to follow the lip's contour and exit in a controlled direction, preventing spillage and buildup on the lid while maintaining efficient pouring

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The spout lip is designed with an asymmetric abrupt cutoff edge rather than a symmetric or rounded opening. This asymmetric geometry creates specific flow patterns that direct fluid away from the lid surface, resolving the spillage problem while preserving pouring functionality

Inventive Principle:
Principle #4Asymmetry

2Object-generated harmful factors

If the spout lip has an abrupt cutoff edge, then fluid flow direction is controlled to reduce spillage, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefluid spillage reductionVSAvoidlip edge precision
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The spout lip with the abrupt cutoff edge is integrally formed with the spout body as a single molded piece. This merging of the lip feature into the main spout structure eliminates the need for separate manufacturing steps or assembly, reducing overall manufacturing precision requirements while maintaining the functional benefits of the abrupt edge geometry

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250187790A1Pour Spout
Publication Date: 2025.06.12 PHOENIX CLOSURES INC
  • US20250187790A1 patent drawing
  • US20250187790A1 patent drawing
  • US20250187790A1 patent drawing

AI summary

A spout is provided herein, which may be incorporated in a cap that connects to a lid. The spout may include a back portion, an orifice, and a lip. The orifice may be configured for fluid to flow out of the spout, and the lip positioned near a front portion of the spout. Fluid may exit the spout via at least one of a primary pouring region and a secondary pouring region.