Powder Transport Apparatus with Variable Force Distribution

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Solution Overview

Problem

Existing powder transport apparatuses face issues with powder accumulation at connection ports due to uneven transport forces, leading to instability and potential image spots in image forming processes.

Innovation Solution

A powder transport apparatus design featuring a housing with separate transport paths connected by ports, where the transport force of the second transport member facing the first connection port is intentionally reduced compared to its force at the partition wall, preventing powder accumulation by ensuring a balanced flow between the first and second transport paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the transport force of the second transport member is uniform along its length, then the structure is simple, but powder accumulates at the first connection port

Engineering Contradiction:
Improvetransport member structure simplicityVSAvoidpowder flow stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The second transport member features a non-uniform transport force distribution along its length, with the transport force at the second connection port side being greater than at the first connection port side. This local variation in transport force prevents powder accumulation at the first connection port while maintaining reliable powder circulation.

Inventive Principle:
Principle #3Local quality

2Reliability

If the transport force at the first connection port side is increased, then powder accumulation is prevented, but powder may be excessively removed from the first transport path

Engineering Contradiction:
Improvepowder flow stabilityVSAvoidpowder amount in first transport path
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The transport force of the second transport member is adjusted as a variable parameter along its length, being stronger at the second connection port side and weaker at the first connection port side. This parameter variation optimizes powder circulation by preventing accumulation while maintaining appropriate powder quantity in each transport path.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11036162B1Powder transport apparatus
Publication Date: 2021.06.15 FUJIFILM BUSINESS INNOVATION CORP
  • US11036162B1 patent drawing
  • US11036162B1 patent drawing
  • US11036162B1 patent drawing

AI summary

A powder transport apparatus includes a housing and first and second transport members. The housing includes first and second transport paths that are separated by a partition wall extending in one direction. The first and second transport paths are connected by first and second connection ports. The first and second connection ports are separated in the one direction with the partition wall interposed therebetween. The first transport member is provided in the first transport path. The first transport member transports powder. The second transport member is provided in the second transport path. The second transport member transports the powder. A transport force of the second transport member at a portion of the second transport member where the second transport member faces the first connection port is smaller than a transport force of the second transport member at a portion where the second transport member faces the partition wall.