Power Adapter Fault Detection via Periodic Current Reduction

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Solution Overview

Problem

Traditional power adapters for computing devices often fail to detect device faults that consume power within normal operating limits but result in dangerous heat levels, as current limiting circuits do not detect faults below the upper current limit, potentially leading to hardware or firmware failures and safety issues.

Innovation Solution

Incorporating a low-current-limit component with a timer in the power adapter that requires the computing device to periodically reduce current draw below a threshold to prevent power shutdown, allowing the device to notify the adapter of normal operation and preventing undetected faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current limiting circuits are used to prevent overcurrent, then power delivery safety is improved, but device faults below the current limit go undetected

Engineering Contradiction:
Improvepower delivery safetyVSAvoidfault detection capability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements periodic current draw reduction cycles where the computing device intentionally reduces its current consumption to a second level below a threshold current. This periodic action creates detectable patterns that allow the power adapter to distinguish between normal operation and device faults, resolving the contradiction between maintaining power delivery safety and improving fault detection capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The power adapter monitors the periodic current draw patterns from the computing device and uses this feedback to detect device faults. When the expected periodic current reduction pattern is not observed, the adapter identifies a potential fault condition. This feedback mechanism enables the system to maintain both safety and detection precision simultaneously.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If current limiting circuits are used to prevent overcurrent, then power consumption control is improved, but heat generation from faults within current limits is not prevented

Engineering Contradiction:
Improvepower consumption controlVSAvoidheat generation from faults
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

By implementing periodic current draw reduction cycles, the system creates temporal patterns in power consumption that distinguish healthy devices from faulty ones. Faulty devices that generate excessive heat within current limits fail to exhibit the expected periodic current reduction behavior, allowing the power adapter to identify and respond to these conditions while maintaining normal power consumption control.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The power adapter uses feedback from monitoring periodic current patterns to detect when a device is generating harmful heat despite staying within current limits. When the expected current reduction pattern is absent, the adapter interprets this as a fault condition and can take corrective action, thereby preventing heat-related damage while preserving energy consumption control.

Inventive Principle:
Principle #23Feedback

3Duration of action of stationary object

If the power adapter continuously supplies power, then device operation is maintained, but device faults go undetected

Engineering Contradiction:
Improvecontinuous power supplyVSAvoidfault detection
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The system maintains continuous power supply while implementing periodic current draw reduction cycles. During these periodic intervals, the computing device reduces current consumption below a threshold, creating detectable patterns without interrupting overall operation. This resolves the contradiction by enabling fault detection through periodic monitoring while maintaining continuous power delivery.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The computing device proactively reduces current draw during predefined periodic intervals before faults can develop or go undetected. This preliminary action of reducing current during monitoring intervals allows the power adapter to detect faults early while maintaining continuous operation, balancing uninterrupted power supply with reliable fault detection.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10671136B1Detecting and recovering from device faults
Publication Date: 2020.06.02 AMAZON TECH INC
  • US10671136B1 patent drawing
  • US10671136B1 patent drawing
  • US10671136B1 patent drawing

AI summary

This disclosure describes techniques for detecting and recovering from faults in computing devices. The faults being detected may consume amounts of power within normal consumption parameters of the device, such as under upper-current protection limits of a power adapter. The power adapter may include components which prevent power from being supplied to the device if the current drawn by the device is not periodically reduced to less than a threshold amount of current. The device may include logic which causes the device to periodically reduce the current drawn from the power adapter to less than the threshold amount of current to reset a timer of the components of the power adapter. Thus, the device may periodically reduce the current drawn when the device is operating normally, but fail to reduce the current drawn when experiencing a fault, which results in the power adapter shutting off power to the faulted device.