Power-Adjustable Heating Assembly for Atomizing Cores
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Solution Overview
Problem
Traditional heating mesh structures in atomizing cores lack power adjustability, leading to poor taste and effectiveness when used for multiple flavors, as they can only adapt to a single power setting.
Innovation Solution
A power-adjustable heating assembly with multiple leads connected to electrodes, allowing for adjustable power by selecting different leads to connect to the power supply, enabling temperature adjustment to suit various tastes and improving the atomization process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a traditional heating mesh structure with fixed power is used, then the structure is simple and easy to manufacture, but it cannot adapt to different tastes and leads to poor taste and effectiveness
Solution Approach 1:
The heating mesh structure is segmented into multiple independent heating sections, each with its own lead connection. This allows selective activation of different heating sections to provide different power levels and temperature distributions, enabling adaptation to different vaping tastes while maintaining a relatively simple overall structure.
Solution Approach 2:
The heating assembly transitions from a static, fixed-power design to a dynamic, adjustable-power design. By incorporating multiple leads that can be selectively connected to different heating sections, the system can dynamically adjust its heating characteristics to match different user preferences and flavor requirements.
2Ease of operation
If a heating mesh structure with adjustable power is implemented, then the taste and effectiveness are improved for multiple flavors, but the structure becomes more complex with multiple leads and positioning holes
Solution Approach 1:
The heating assembly is designed with multi-functionality by incorporating a single support frame structure that serves both as a mechanical support and as a pathway for multiple leads. The support frame with integrated positioning holes provides a universal platform that accommodates different lead configurations for different power adjustment needs, reducing the need for separate adjustment mechanisms.
3Manufacturing precision
If multiple leads are added to enable power adjustment, then the temperature control is improved, but the manufacturing process becomes more difficult
Solution Approach 1:
The positioning holes for the leads are pre-formed in the support frame structure during manufacturing. This preliminary action ensures that the leads can be easily and accurately positioned during assembly without requiring complex alignment procedures, thereby maintaining ease of manufacture while achieving precise temperature control through multiple lead connections.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The power-adjustable heating assembly enhances the taste and effectiveness of the atomizing core by allowing for customizable power settings, addressing the limitations of non-adjustable traditional heating mesh structures.
Implementation Method 1
the heating mesh generates heat by selecting at least two leads to be electrically connected to the electrodes of the power supply
Data Source
AI summary
A power-adjustable heating assembly and an atomizing core having the same. The power-adjustable heating assembly includes a support frame and a heating member. At least three positioning holes are arranged on a holding part of the support frame. The heating member includes a heating mesh and a plurality of leads. The heating mesh is arranged in the accommodating cavity, and a gap is provided between two ends of the heating mesh. One end of the leads is connected to the heating mesh, and the other end thereof is connected to a respective electrode of the power supply, and each lead passes through a corresponding positioning hole. The heating mesh generates heat by selecting at least two leads to be electrically connected to the electrodes of the power supply, and the power can be adjusted by switching different leads to connect to the power supply.