Power augmentation for an air cycle machine of an environmental control system

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Solution Overview

Problem

Environmental control system pack air cycle machines face challenges in maintaining minimum shaft speed during altitude operations due to low available bleed pressures, leading to flow restrictions.

Innovation Solution

A nozzle arrangement that directs a medium, such as bleed air or cabin air, to impinge on the fan of the air cycle machine, providing a pneumatic power augmentation through a regulated flow rate, which can eliminate the need for turbine flow and maintain minimum shaft speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If bleed air is supplied to turbines to maintain minimum shaft speed during altitude operation, then shaft speed is maintained above minimum value, but pack flow restriction increases

Engineering Contradiction:
Improveshaft speedVSAvoidpack flow restriction
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The invention segments the function of maintaining shaft speed from the turbine flow path by introducing a separate nozzle arrangement that directs medium impingement at the fan, allowing independent control of shaft speed maintenance without affecting pack flow restriction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nozzle arrangement acts as an intermediary mechanism between the medium source and the fan, providing a controlled impingement path that transfers momentum to maintain shaft speed without requiring high bleed air pressure through the turbine flow path

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If available bleed pressure is reduced for low pressure architecture, then pack flow restriction is minimized, but ability to maintain minimum shaft speed during altitude operation deteriorates

Engineering Contradiction:
Improvepack flow restrictionVSAvoidshaft speed
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The invention employs pneumatic principles by using a nozzle arrangement to direct medium flow impingement on the fan, utilizing fluid dynamics to transfer momentum and maintain shaft speed without relying on high bleed air pressure

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The invention changes the operational parameters by using medium impingement angle and flow rate as controllable variables to maintain shaft speed, replacing the traditional reliance on high bleed air pressure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nozzle arrangement effectively maintains minimum air cycle machine shaft speed at all altitude conditions, reducing flow restrictions and enhancing fan longevity by minimizing excitation and vibrations.

Implementation Method 1

at least one nozzle of the nozzle arrangement configured to direct a medium to impinge on a fan of an air cycle machine

Methodology Applied
Scientific EffectImpingement: Impact Force

Data Source

PatentEP3090949B1Power augmentation for an air cycle machine of an environmental control system
Publication Date: 2019.08.21 HAMILTON SUNDSTRAND CORP
  • EP3090949B1 patent drawingFigure 1
  • EP3090949B1 patent drawingFigure 2
  • EP3090949B1 patent drawingFigure 3

AI summary

A system (100) that comprises a nozzle arrangement (200;300;400) is provided. The nozzle arrangement (200;300;400) includes at least one nozzle (205;405) configured to supply a medium (203) at a nozzle flow rate to a fan (149) of an air cycle machine (140). The nozzle flow rate provides a pneumatic power assist or a power augmentation to a fan (149) of an air cycle machine (140). The power augmentation, in accordance with the nozzle flow rate, reduces a need for a flow across a turbine (145) of the air cycle machine (140).