Power Bank Light Load Detection Circuit Prevents Battery Drainage

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Solution Overview

Problem

Conventional power bank devices face inefficiencies in managing battery charging and discharging, particularly in detecting light load conditions, which can lead to unnecessary power dissipation and battery drainage when no load is actively connected.

Innovation Solution

The power bank device incorporates a light load detection circuitry that includes a Voltage Detector and Disable Signal Generating Circuit (VDDSGC), a Voltage Reference Generator and Current Source Circuit (VRGCSC), and a voltage clamp circuit, which detect when the output voltage exceeds a certain threshold in a light load condition, disabling the DC-to-DC converter to prevent further current flow and entering a disabled mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the DC-to-DC converter operates continuously to supply regulated voltage to the output connector, then the output voltage stability is improved, but the battery drainage increases when no load is connected

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidbattery drainage
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The light load detection circuit automatically monitors the output current and voltage conditions, and when a light load condition is detected (output current below threshold for a predetermined time), it autonomously disables the DC-to-DC converter without user intervention. When a load is connected, the circuit automatically re-enables the converter, making the system self-managing and eliminating unnecessary battery drainage while maintaining voltage stability when needed.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If the light load detection circuitry continuously monitors output conditions, then the energy wastage is reduced, but the device complexity increases

Engineering Contradiction:
Improveenergy wastageVSAvoidcircuitry complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The light load detection circuit combines multiple functions into a single integrated monitoring system that detects both light load conditions and regulates converter operation. The circuit integrates voltage detection, current threshold comparison, and converter control logic into one compact unit, reducing overall system complexity while achieving energy savings through continuous monitoring.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If the converter is disabled in light load conditions, then the battery drainage is prevented, but the response time to supply power when load is connected increases

Engineering Contradiction:
Improvebattery drainage preventionVSAvoidpower supply response time
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The light load detection circuit continuously monitors output conditions even when the converter is disabled, maintaining readiness to detect load connections. When a load is connected, the circuit immediately detects the change in output conditions and re-enables the converter without delay, ensuring rapid power supply response while preventing battery drainage during idle periods.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents battery drainage by disabling the DC-to-DC converter in light load conditions, reducing energy wastage and ensuring the battery is not inadvertently discharged when no load is connected, thereby optimizing power management.

Implementation Method 1

The DC-to-DC converter receives power from the input connector and supplies a regulated charging current to the battery cells, or receives power from the battery cells and drives the output connector with a regulated output voltage

Methodology Applied
Scientific EffectElectrical energy transformation:

Implementation Method 2

The DC-to-DC switching converter includes an inductor and an output storage capacitor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The DC-to-DC switching converter includes an inductor and an output storage capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9479004B2Buck/boost circuit that charges and discharges multi-cell batteries of a power bank device
Publication Date: 2016.10.25 QORVO INT PTE LTD
  • US9479004B2 patent drawing
  • US9479004B2 patent drawing
  • US9479004B2 patent drawing

AI summary

A power bank device has a single circuit topology involving a DC-to-DC converter and four transistors so that this single topology can be used both to charge battery cells with a regulated current in a charging step-up boost mode and to drive a regulated voltage onto a power bank voltage output node in a discharging step-down buck mode. In one example, the circuit includes a first transistor coupled to conduct current between a battery voltage node and a switch node SW, a second transistor coupled to conduct current between the SW node and a ground node, and third and fourth transistors coupled in series to conduct current between a voltage input node and the voltage output node. The inductor of the converter is coupled between the SW node and the voltage output node, and the output capacitor of the converter is coupled between the voltage output node and the ground node.