High-Frequency Power Combiner Liquid Cooling

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Solution Overview

Problem

High-frequency power combiners face challenges in miniaturization due to heat generation by internal conductors, which complicates their design and functionality, especially in applications like television broadcasting transmitters.

Innovation Solution

Incorporating an external conductor with an internal space that can store a liquid heat carrier in contact with the internal conductor, facilitating efficient cooling through natural convection and potentially ebullient cooling, thereby reducing the size and heat management issues of the internal conductor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the internal conductor is made larger to handle high power, then the power handling capability is improved, but the device size increases and heat dissipation becomes more difficult

Engineering Contradiction:
Improvepower handling capabilityVSAvoiddevice size
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

The patent introduces a liquid cooling system where a liquid coolant flows through channels formed in the external conductor surrounding the internal conductor. This hydraulic cooling approach allows efficient heat removal from the high-power internal conductor, enabling compact design by decoupling the thermal management requirements from the electrical signal transmission requirements. The liquid coolant absorbs heat generated by the internal conductor and transports it away, allowing the device to maintain high power handling in a reduced volume.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Volume of stationary object

If the internal conductor is made smaller for miniaturization, then the device size is reduced, but heat dissipation becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of stationary objectVSTemperature

Solution Approach 1:

The patent introduces a liquid coolant as an intermediary substance that mediates heat transfer from the internal conductor to the external environment. The coolant flows through the cooling channels in the external conductor, absorbing heat from the internal conductor through thermal conduction across the conductor walls. This intermediary cooling system enables compact internal conductor design by providing an efficient external heat removal pathway, decoupling the thermal management function from the signal transmission function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional cooling methods are used, then the structure is simple, but the heat dissipation efficiency is insufficient for high-frequency power applications

Engineering Contradiction:
Improvestructural simplicityVSAvoidheat dissipation efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent employs liquid coolant flow through structured cooling channels as a hydraulic cooling system. The external conductor incorporates internal channels that guide the liquid coolant in direct contact with or proximity to the internal conductor, enabling efficient convective heat transfer. This hydraulic approach provides superior heat dissipation efficiency compared to conventional air cooling or simple heat sinks, while maintaining reasonable structural complexity through integrated channel design in the external conductor.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for the miniaturization of high-frequency power combiners by efficiently cooling the internal conductor, reducing its size and preventing excessive temperature rise, while also utilizing a general-purpose external conductor to lower manufacturing costs.

Implementation Method 1

Incorporating an external conductor with an internal space that can store a liquid heat carrier in contact with the internal conductor, facilitating efficient cooling through natural convection

Methodology Applied
Scientific EffectNatural convection: Free Convection

Implementation Method 2

facilitating efficient cooling through natural convection and potentially ebullient cooling

Methodology Applied
Scientific EffectEbullient cooling: Boiling

Data Source

PatentUS10784552B2High-frequency power combiner
Publication Date: 2020.09.22 KK TOSHIBA
  • US10784552B2 patent drawing
  • US10784552B2 patent drawing
  • US10784552B2 patent drawing

AI summary

According to one embodiment, a high-frequency power combiner has an external conductor and an internal conductor. The external conductor defines an internal space. The internal conductor has an output-side line and a plurality of input-side lines that branch off from the output-side line. The internal conductor is provided in the internal space of the external conductor. The high-frequency power combiner of the embodiment has a structure that can store a liquid in contact with the internal conductor in the internal space.