Power Conditioning Device for Non-Active Current Compensation

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Solution Overview

Problem

Electrical power networks face challenges in maintaining pure sinusoidal waveforms and voltage/frequency tolerances due to non-linear loads and devices like arc furnaces and welding equipment, which cause waveform distortion that passive filters struggle to correct.

Innovation Solution

A device comprising a switch bridge, inductor unit, energy storage unit, and control unit generates compensating currents by transferring energy from the network to an energy storage unit and back, providing compensating currents to correct non-active components and reserve power during voltage sag situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive electrical filters are used to correct distorted current waveforms, then the device complexity is reduced, but the ability to compensate for distorted waveforms is insufficient

Engineering Contradiction:
Improvedevice complexityVSAvoidcompensation capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces passive mechanical/electrical filters with an active power conditioning device that uses electronic switching (IGBTs, MOSFETs) and control systems to generate compensating currents. This substitution enables dynamic compensation of distorted waveforms that passive filters cannot correct, resolving the contradiction between simplicity and effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an energy storage unit as an intermediary component between the network and the load. This energy storage unit stores and releases energy to generate compensating currents that counteract distorted waveforms, enabling effective compensation while maintaining system manageability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If energy is continuously transferred from the network to the energy storage unit and back to provide compensating currents, then the compensation effectiveness is improved, but the energy loss increases

Engineering Contradiction:
Improvecompensation effectivenessVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs periodic energy transfer between the network and the energy storage unit, synchronized with the AC cycle. Energy is stored during one half-cycle and released during the next, providing compensating currents with minimal continuous transfer. This periodic operation reduces energy losses compared to continuous transfer while maintaining compensation effectiveness.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control unit dynamically adjusts the timing and magnitude of energy transfer based on the instantaneous power quality conditions. By optimizing transfer parameters (switching frequency, duty cycle, transfer timing), the system achieves effective compensation while minimizing energy losses during the transfer process.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the switch bridge and inductor unit are used to generate compensating currents by transferring energy from the network to the energy storage unit and back, then the compensation capability is improved, but the device complexity increases

Engineering Contradiction:
Improvecompensation capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The switch bridge and inductor unit serve multiple functions: they generate compensating currents for waveform distortion, provide reactive power compensation, and enable energy storage. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while maintaining enhanced compensation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the switch bridge, inductor unit, and energy storage unit into an integrated power conditioning device. This merging of functions into a single coordinated system achieves effective compensation while avoiding the complexity of multiple separate devices working in parallel.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If the control unit disconnects the input nodes from the output nodes during voltage sag situations, then the reliability during voltage sags is improved, but the power supply continuity deteriorates

Engineering Contradiction:
Improvereliability during voltage sagsVSAvoidpower supply continuity
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The control unit continuously monitors network voltage conditions and proactively disconnects the input nodes from output nodes before severe voltage sags occur. This preliminary protective action prevents damage to sensitive loads while the energy storage unit simultaneously provides bridge power, thereby maintaining both reliability during sags and power supply continuity through coordinated switching and energy transfer.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively compensates for distorted current waveforms, reducing disturbances to other loads and maintaining power quality by disconnecting loads during voltage sags and providing reserve power, thus ensuring stable operation.

Implementation Method 1

the switch bridge and the inductor unit are arranged to generate the first compensating current by transferring energy from the network to the energy storage unit, and by transferring energy back from the energy storage unit to the network

Methodology Applied
Scientific EffectEnergy storage: Electrical Accumulator

Implementation Method 2

a switch bridge, an inductor unit, an energy storage unit, and control unit generates compensating currents by transferring energy from the network to an energy storage unit and back

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10148095B2Method and apparatus for compensating non-active currents in electrical power networks
Publication Date: 2018.12.04 MERUS POWER DYNAMICS
  • US10148095B2 patent drawing
  • US10148095B2 patent drawing
  • US10148095B2 patent drawing

AI summary

A power conditioning device has a first operating mode where the device compensates non-active current components caused by a load, and a second operating mode where the device disconnects the load from a supply in a voltage sag situation, and also provides reserve power for the load.