Power Connector with Non-Parallel Hinged Retaining Member

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Solution Overview

Problem

Existing power connectors are limited in the orientation and angle at which electrical cables can be inserted, lacking flexibility without resorting to complex designs.

Innovation Solution

A power connector design featuring a body and a retaining member with two ports that allow cable insertion at non-zero angles, utilizing hinges and connecting members arranged in non-parallel lines to accommodate cables of varying thickness and orientation, with adjustable screws for secure retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a power connector is designed to accept cables at multiple angles, then cable orientation flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvecable orientation flexibilityVSAvoidconnector structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector is divided into a body and a separate retaining member that can move independently. The retaining member is further segmented into first and second portions that can flex relative to each other about hinges, allowing each segment to adapt to different cable orientations independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retaining member is designed with hinges that allow it to flex and pivot dynamically. The first and second portions of the retaining member can move relative to each other, transforming from a rigid structure to a flexible one that adapts to various cable angles while maintaining a simple overall design

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the retaining member is made flexible to accommodate different cable angles, then adaptability is improved, but structural strength deteriorates

Engineering Contradiction:
Improvecable angle accommodationVSAvoidretaining member structural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The retaining member is constructed as a flexible structure with hinges that allow controlled bending and flexing. This flexible design enables the retaining member to accommodate cables at various angles while maintaining sufficient structural strength through the hinge mechanism and material selection

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The connector utilizes different materials with complementary properties: the body provides rigid structural support, while the retaining member uses flexible material that can bend at hinges. This composite approach combines strength and flexibility to achieve both structural integrity and angle adaptability

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP2647086B1Power connector
Publication Date: 2016.08.10 CP ELECTRONICS LIMITED
  • EP2647086B1 patent drawingFigure 1~3
  • EP2647086B1 patent drawingFigure 4~5
  • EP2647086B1 patent drawingFigure 6~7

AI summary

Embodiments of the present invention relate to a power connector (1) suitable for retaining a plurality of electrical cables, the connector comprising: a body (2); a retaining member (3); and at least three connecting members for connecting the retaining (member (3) to the body (2), such that a cable can be passed between the body (2), the retaining member (3) and two of the connecting members and retained there, in use, by the pressure of the retaining member (3). The first and second connecting members form a first line, and the second and third connecting members form a second line, such that the first line is not parallel to the second line.