Power Contact Assembly for Track Lighting

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Solution Overview

Problem

Track lighting systems face challenges in providing reliable and aesthetically pleasing power delivery and mounting solutions, particularly with narrow slots that compromise mechanical support and electrical contact reliability.

Innovation Solution

A power contact assembly with elastically predisposed electrodes and a magnetically attractive material for secure mounting and power transfer within a narrow slot, decoupling electrical connection and physical mounting to maintain reliability and reduce obtrusiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a narrow slot is used for power delivery and mounting, then the visual impact is minimized and aesthetics are improved, but mechanical support reliability and electrical contact reliability deteriorate

Engineering Contradiction:
Improveslot widthVSAvoidmechanical support reliability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent divides the power contact assembly into separate functional components: mounting elements that engage with the track and electrical contacts that transfer power. This segmentation allows each component to be optimized independently - the mounting elements provide robust mechanical support while the electrical contacts ensure reliable power transfer, even within the constraints of a narrow slot design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the third dimension (depth) by extending mounting elements and electrical contacts longitudinally along the narrow slot. This dimensional approach compensates for the limited width, distributing mechanical and electrical functions along the length of the slot to maintain reliability while preserving aesthetic appearance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Shape

If a narrow slot is used for power delivery and mounting, then the visual impact is minimized and aesthetics are improved, but electrical contact reliability deteriorates

Engineering Contradiction:
Improveslot widthVSAvoidelectrical contact reliability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent applies local quality by providing multiple electrical contacts at different positions and orientations within the narrow slot. Each contact is strategically positioned to ensure reliable electrical connection with the power rails, concentrating electrical functionality in specific locations within the constrained space while maintaining overall aesthetic appearance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extends electrical contacts along the longitudinal dimension of the narrow slot, creating multiple contact points distributed along the length. This dimensional approach ensures reliable electrical power transfer by providing redundant contact paths, compensating for the limited width available for contact elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If elastically predisposed electrodes are used, then electrical contact reliability is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical contact reliabilityVSAvoidcontact assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The elastically predisposed electrodes are designed to automatically adjust and maintain reliable electrical contact through their inherent elastic properties. The electrodes self-regulate their contact pressure and position, ensuring consistent electrical connection without requiring external adjustment mechanisms or complex control systems, thereby maintaining simplicity while improving reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures reliable power transfer and secure mounting of luminaires in track lighting systems, even in narrow slots, while minimizing visual impact and maintaining mechanical robustness.

Implementation Method 1

a plurality of electrodes, each elastically predisposed to laterally protrude from the housing to a corresponding contact position with one of the plurality of power rails

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A power contact assembly with elastically predisposed electrodes and a magnetically attractive material for secure mounting and power transfer within a narrow slot

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentEP3259525B1Power contact assembly for a track lighting system
Publication Date: 2019.06.12 CHOCOLATE LIGHTING CO LTD
  • EP3259525B1 patent drawingFigure 1A~1B
  • EP3259525B1 patent drawingFigure 2
  • EP3259525B1 patent drawingFigure 3A~3B

AI summary

A power contact assembly for use with a system comprising track-mounted luminaires and track is disclosed. In some embodiments, electrical power for illumination is accessed by a luminaire through a power contact assembly in contact with an electrified railing recessed within a relatively narrow slot of the track. In some embodiments, mounting means are provided separately from and/or additional to the interaction of the power contact assembly with the power slot, comprising, for example, a magnetic mount. The track is optionally mounted flush and/or recessed with a mounting surface such as a ceiling and/or wall. In some embodiments, a recessed surface of the track is formed with an arc. Optionally luminaires conform with the curvature of the arc. Additionally or alternatively, the track is at least partially masked and/or decorated, for example by plastering and/or a face plate.