Power Control Device Switching Modes for Light Load Reduction

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Solution Overview

Problem

Conventional power control devices in isolating switching power supplies consume excessive power under light or no load conditions, lacking effective mechanisms for power reduction.

Innovation Solution

A power control device with a controller that monitors output detection signals to switch among varying power consumption modes and includes a peak current switch to raise the peak current value of the primary current upon detecting a light load, optimizing power usage by adjusting operating modes and peak current values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional power control devices operate under light or no load conditions, then they can maintain basic power supply function, but power consumption remains excessively high

Engineering Contradiction:
Improvepower consumptionVSAvoidpower supply stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The power control device dynamically switches between multiple operating modes (first operating mode for normal load, second operating mode for light load, third operating mode for no-load) based on load detection. This dynamic adaptation allows the device to optimize power consumption for each operating condition while maintaining reliable power supply functionality across all modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device changes key operating parameters including peak current values and switching frequencies according to the detected load condition. In light-load mode, the peak current is reduced compared to normal load mode, and in no-load mode, the device enters a standby state with minimal power consumption, thereby resolving the contradiction between maintaining power supply function and reducing power consumption.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the power control device reduces power consumption under light load, then energy efficiency improves, but control complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control mechanism is segmented into distinct operating modes with clearly defined transition conditions. The controller detects load conditions and switches between predetermined operating modes, which simplifies the control logic compared to continuous adjustment mechanisms. Each mode has specific parameter settings stored in advance, reducing the computational complexity required for real-time control decisions.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10756636B2Power control device switchable between multiple operating modes having different power consumption
Publication Date: 2020.08.25 ROHM CO LTD
  • US10756636B2 patent drawing
  • US10756636B2 patent drawing
  • US10756636B2 patent drawing

AI summary

A power control device that acts as a principal controlling agent in an isolating switching power supply has a controller configured to monitor a first output detection signal commensurate with a direct-current output voltage to a load and a second output detection signal commensurate with the difference between the direct-current output voltage and its target value switch among a plurality of operating modes with varying power consumption according to the results of monitoring of the two output detection signals. The power control device may instead have a peak current switch configured to raise the peak current value of a primary current passing in an output switch on detecting a light load.