Power Control Unit for Current-Limiting Battery Usage

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Solution Overview

Problem

Corded electronic devices face limitations in power management, as they often require more electrical current than what is available from external power sources, leading to potential overdraw and operational constraints.

Innovation Solution

Incorporating a power control unit that determines the required electrical current for device components and supplements it with battery power when external power limits are exceeded, ensuring stable operation by combining currents from both sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a corded electronic device draws electrical current from an external power source, then the device can perform operations, but the current drawn may exceed the current limit value of the external power source

Engineering Contradiction:
Improveelectrical currentVSAvoidcurrent limit compliance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A power control unit is introduced as an intermediary between the external power source and the device components. This unit monitors the current drawn from the external power source and ensures it does not exceed the current limit value, while still enabling the device to perform operations that may require higher current by managing power distribution intelligently

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The power control unit continuously monitors the electrical current drawn from the external power source and adjusts power distribution based on this feedback. When the current approaches the limit value, the system can adjust operational parameters or switch to battery power to maintain compliance while ensuring continuous operation

Inventive Principle:
Principle #23Feedback

2Reliability

If the device operates with current limited by the external power source, then current overdraw is prevented, but operations requiring higher current cannot be performed

Engineering Contradiction:
Improvepower management stabilityVSAvoidoperational capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The power control unit is designed to manage multiple power sources (external power source and battery power source) and can switch between them or combine their output. This multi-functional approach allows the device to perform a broader range of operations while maintaining stable power management, as the system can adapt to different power availability scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9478983B2Current-limiting battery usage within a corded electronic device
Publication Date: 2016.10.25 HONEYWELL SCANNING & MOBILITY
  • US9478983B2 patent drawing
  • US9478983B2 patent drawing
  • US9478983B2 patent drawing

AI summary

This disclosure describes techniques for operating a corded electronic device in which a battery and a power control unit manage power draw from an external power source electrically coupled to the corded electronic device using a physical cord, such as a universal serial bus (USB) cable. The power control unit automatically supplements an electrical current continuously drawn by the corded electronic device from the external power source with an electrical current from the battery, when needed. Moreover, the power control unit operates to limit the current drawn from the external power source and the physical cord so as to ensure the current does not exceed any limitations or requirements associated with the external power source or the physical cord.