Power Controller Diode Protection for Display Voltage Stability

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Solution Overview

Problem

Display devices experience erroneous operations due to unstable power source voltages generated by DC-DC converters, which can lead to increased voltages beyond the breakdown voltage of switches, potentially damaging internal circuits during instantaneous short-circuits or electrostatic discharges, and existing protection circuits often have significant delay times, causing frequent shutdowns.

Innovation Solution

A power controller is designed with an inductor, switches, diodes, and differential amplifiers to regulate and stabilize the power source voltage, using a diode to prevent voltage increases beyond the breakdown voltage and incorporating a switch controller to manage switch duties based on feedback voltages, ensuring stable output and rapid protection against over-voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a DC-DC converter is used to generate power source voltage, then power conversion efficiency is improved, but voltage stability deteriorates due to susceptibility to instantaneous short-circuits and electrostatic discharges

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidvoltage stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A diode is introduced as an intermediary protective element between the power source voltage output terminal and the feedback terminal. This diode acts as a mediator that prevents voltage spikes from reaching the feedback terminal during instantaneous short-circuits or electrostatic discharges, thereby maintaining voltage stability while preserving the efficiency benefits of the DC-DC converter.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diode is positioned in advance to prevent harmful voltage spikes before they can affect the feedback terminal. By establishing this protective barrier beforehand, the system preemptively counteracts potential voltage instability caused by short-circuits or electrostatic discharges, ensuring continuous stable operation.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If protection circuits are added to prevent voltage increases beyond breakdown voltage, then reliability is improved, but response time deteriorates due to significant delay times causing frequent shutdowns

Engineering Contradiction:
Improveprotection effectivenessVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The diode serves as a passive intermediary that immediately blocks voltage spikes at the source without requiring detection or control signal processing. This eliminates the delay inherent in active protection circuits that rely on voltage detection and control loop response, providing instantaneous protection while maintaining system operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diode provides automatic, self-activating protection that does not require external control signals or detection circuits. The diode inherently responds to voltage conditions by conducting or blocking based on its electrical properties, eliminating response delays associated with active control systems and preventing unnecessary shutdowns.

Inventive Principle:
Principle #25Self-service

3Reliability

If switch duties are controlled based on feedback voltage to stabilize output, then voltage stability is improved, but system complexity increases due to multiple switches and control circuits

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The diode is strategically positioned as an intermediary element that simplifies the overall protection scheme. By placing the diode between the power source terminal and feedback terminal, the system achieves voltage stabilization and protection with minimal additional components, avoiding the need for complex multi-switch configurations or elaborate control circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The power controller effectively stabilizes the power source voltage and protects internal circuits from instantaneous short-circuits and electrostatic discharges by preventing voltage increases beyond the switch breakdown, reducing the risk of damage and minimizing shutdowns, while maintaining efficient operation of the display device.

Implementation Method 1

preventing a voltage of the first power source voltage output terminal from increasing higher than a breakdown voltage of the first and second switches

Methodology Applied
Scientific EffectBreakdown voltage: Avalanche Breakdown

Implementation Method 2

an inductor coupled to an input terminal to which an input voltage is input

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a switch controller controlling a voltage output to the first power source voltage output terminal by controlling duties of the first and second switches according to a feedback voltage

Methodology Applied
Scientific EffectFeedback control: Feedback

Data Source

PatentUS10310589B2Display device including power control device
Publication Date: 2019.06.04 SAMSUNG DISPLAY CO LTD
  • US10310589B2 patent drawing
  • US10310589B2 patent drawing

AI summary

A power controller includes an inductor coupled to an input terminal to which an input voltage is input, a first switch coupled between the inductor and a first power source voltage output terminal, a second switch coupled between the inductor and a ground, a switch controller controlling a voltage output to the first power source voltage output terminal by controlling duties of the first and second switches according to a feedback voltage input to a feedback terminal corresponding to a voltage output to the first power source voltage output terminal, and a diode coupled between the first power source voltage output terminal and the feedback terminal, and preventing a voltage of the first power source voltage output terminal from increasing higher than a breakdown voltage of the first and second switches.