Power Conversion Device AC DC Input Switching

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Solution Overview

Problem

Conventional power conversion devices are complex and pose security risks due to the need to adapt to different input signals, particularly in managing high-voltage AC and low-voltage DC signals.

Innovation Solution

A power conversion device incorporating an AC/DC conversion unit, a switch unit, a bypass circuit, and an overvoltage protection unit that automatically switches between AC and DC input signals, ensuring stable output voltage and incorporating features like current blocking and signal detection to prevent reverse currents and protect against overvoltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the power conversion device is designed to adapt to different input signals (AC and DC), then the versatility is improved, but the device complexity increases and security issues arise

Engineering Contradiction:
Improveadaptability to different input signalsVSAvoidcircuit design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power conversion device is divided into separate functional modules: an AC/DC conversion unit for processing AC input, a bypass circuit for direct DC input, and a switch unit for selecting between them. This segmentation allows each module to be optimized independently, reducing overall design complexity while maintaining versatility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The switch unit serves multiple functions: it selects between AC and DC input paths, controls the operation of the AC/DC conversion unit, and manages the bypass circuit. This multi-functionality reduces the need for separate control mechanisms, simplifying the overall device complexity while maintaining adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the power conversion device adapts to different input signals, then the versatility is improved, but security issues arise due to complex circuit operations

Engineering Contradiction:
Improveadaptability to different input signalsVSAvoidsecurity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The switch unit acts as an intermediary between the input signals and the conversion circuits. It isolates the AC/DC conversion unit from direct DC input, preventing potential security issues arising from complex circuit operations while maintaining the ability to handle both AC and DC inputs through the bypass circuit

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The bypass circuit extracts the direct DC input path from the main conversion circuitry. By separating the DC input handling from the AC/DC conversion unit, the design reduces security risks associated with complex circuit operations while preserving versatility

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the switch unit automatically switches between AC and DC inputs, then the ease of operation is improved, but additional control mechanisms increase device complexity

Engineering Contradiction:
Improveautomatic switching capabilityVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The switch unit automatically detects the input signal type and switches between AC and DC paths without external control signals. This self-service capability improves ease of operation while minimizing the need for additional control mechanisms, thereby limiting the increase in device complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies circuit design, ensures efficient power management, and enhances security by automatically switching between AC and DC inputs, providing a stable output voltage regardless of the input type, thus improving the reliability and safety of the power conversion process.

Implementation Method 1

A first terminal of the varistor is electrically connected to the second terminal of the fuse and a second terminal

Methodology Applied
Scientific EffectVoltage-dependent resistance: Electrical Resistance

Implementation Method 2

The TVS diode has a first terminal electrically connected to the second terminal of the fuse and a second terminal electrically connected to the second terminal of the varistor

Methodology Applied
Scientific EffectTransient voltage suppression: Electrical Resistance

Data Source

PatentUS9654022B2Power conversion device and control method thereof
Publication Date: 2017.05.16 DELTA ELECTRONICS INC(CN)
  • US9654022B2 patent drawing
  • US9654022B2 patent drawing
  • US9654022B2 patent drawing

AI summary

A power conversion device is disclosed herein. The power conversion device includes an AC-DC conversion unit, a switching unit and a bypass circuit. The AC-DC conversion unit is configured to receive an AC input voltage via a power input terminal, and output a DC output voltage to a power output terminal according to the AC input voltage. The switching unit is configured to be switched off according to the AC input voltage received from the power input terminal, and to be switched on according to a DC input voltage received from the power input terminal. The bypass circuit is configured to receive the DC input voltage via the switching unit, and output the DC output voltage to the power output terminal according to the DC input voltage.