Power Conversion Circuit Reducing Loss in Uninterruptible Power Systems

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Solution Overview

Problem

Conventional uninterruptible power systems experience reduced efficiency due to increased power loss and larger heat dissipation requirements caused by a higher number of electronic components through which current flows in their power conversion circuits.

Innovation Solution

A power conversion circuit with a reduced number of electronic components, specifically using an inductor, capacitors, switches, and diodes, where current paths are optimized to minimize the number of components through which current flows, implemented with relays, IGBTs, or other semiconductor devices, to reduce power loss and enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional power conversion circuit with more electronic components is used, then the circuit can handle more complex power conversion tasks, but power loss increases and efficiency decreases

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidpower loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent removes redundant electronic components from the power conversion circuit, specifically eliminating unnecessary switches and diodes while retaining only the essential components (inductor, capacitor, and minimal switching elements) needed for bidirectional power flow. This extraction of unnecessary elements directly reduces power loss while maintaining core power conversion functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines multiple functions into fewer components. The single switching element performs both rectification and inversion functions, and the inductor-capacitor network handles both power factor correction and voltage regulation. This merging reduces the total number of components through which current flows, thereby reducing cumulative power loss.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If conventional power conversion circuit with more electronic components is used, then the circuit provides more functionality, but the heat dissipation system volume and cost increase

Engineering Contradiction:
Improvecircuit functionalityVSAvoidheat dissipation system volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

By removing redundant switches and diodes from the circuit, the patent reduces the total power loss and consequently the heat generation. This extraction of unnecessary components directly reduces the required heat dissipation capacity, allowing for a smaller and less expensive thermal management system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potential harm of having multiple components (increased power loss and heat generation) into a benefit by strategically minimizing the component count. The reduced component count becomes advantageous by lowering both power loss and heat dissipation requirements simultaneously.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If conventional power conversion circuit with more electronic components is used, then the circuit can perform multiple operations, but the overall efficiency of the uninterruptible power system is reduced

Engineering Contradiction:
Improveoperational modesVSAvoidsystem efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent implements a universal switching element that can operate in multiple modes (rectification, inversion, power factor correction) without requiring separate dedicated components for each function. This multi-functionality is achieved through strategic component placement and control logic, reducing the total component count while maintaining operational versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges power factor correction, rectification, and inversion functions into a single integrated circuit topology. The inductor-capacitor-network combined with the switching element performs all necessary power conversion operations, eliminating the need for separate circuits and reducing cumulative losses.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11539235B1Uninterruptible power system and power conversion circuit thereof
Publication Date: 2022.12.27 CYBER POWER SYST
  • US11539235B1 patent drawing
  • US11539235B1 patent drawing
  • US11539235B1 patent drawing

AI summary

A power conversion circuit for an uninterruptible power system, including an inductor, a first capacitor, a second capacitor, a first switch, a second switch, a third switch, a first diode, a second diode, and a third diode body, is provided. A terminal of the second switch is electrically coupled to the inductor through the first switch, and another terminal of the second switch is electrically coupled to a neutral wire and the third switch. An anode and a cathode of the first diode are electrically coupled to the first switch and a positive DC bus, respectively. A cathode and an anode of the second diode are electrically coupled to the first switch and the third switch, respectively. A cathode and an anode of the third diode are electrically coupled to the third switch and a negative DC bus, respectively. In addition, an uninterruptible power system using the same is provided.