Power Conversion Controller LC Resonance Compensation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In power conversion devices, the LC resonant circuits formed by reactors and capacitors cause distortion in output current or voltage waveforms, leading to increased harmonics and deviations from command values, which are difficult to counteract, especially with smaller capacitance capacitors.

Innovation Solution

A power conversion device with a controller that uses a compensator to store deviations in a storage system, allowing for real-time compensation of current and voltage values based on stored values, reducing distortion by adjusting the power converter's operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a capacitor with small capacitance is used as DC link capacitor, then the power factor is improved, but the LC resonant frequency increases making it more difficult to reduce current deviation

Engineering Contradiction:
Improvepower factorVSAvoiddifficulty to reduce current deviation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller performs preliminary action by storing deviation values in advance in a storage unit before they affect the output. The deviation between command values and actual values is calculated and stored for each phase, then used for compensation in subsequent cycles, preventing the harmful effects of LC resonance from manifesting in the output waveform.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements feedback control by calculating the deviation between command values and actual current/voltage values, storing these deviations, and using them to generate compensated command values. This closed-loop feedback mechanism continuously reduces the deviation caused by LC resonance, maintaining current waveform quality even with small capacitance capacitors.

Inventive Principle:
Principle #23Feedback

2Power

If reactors are provided on input or output side of converter circuit, then power conversion is enabled, but LC resonant circuit is formed causing distortion in output current waveform

Engineering Contradiction:
Improvepower conversion capabilityVSAvoiddistortion in output current waveform
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The controller measures the actual current waveform, calculates deviation from command values, stores these deviations, and uses them to generate compensated command values. This feedback loop specifically targets and eliminates the distortion caused by LC resonance while maintaining the power conversion function enabled by the reactors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention converts the harmful LC resonance phenomenon into a measurable and compensatable deviation. By storing the deviation values and using them for compensation, the system transforms the resonance-induced distortion into correctable data, effectively eliminating the harmful effect while preserving the necessary reactor components for power conversion.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If capacitance of DC link capacitor is reduced, then power factor increases, but harmonics in output current increase due to higher LC resonant frequency

Engineering Contradiction:
Improvepower factorVSAvoidharmonics in output current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The controller calculates and stores deviation values in advance for each phase before the harmonics can significantly distort the output waveform. This preliminary storage of deviation data enables proactive compensation that prevents harmonic generation rather than merely reacting to it.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The feedback mechanism continuously monitors the output current, calculates deviation from command values, stores these deviations, and generates compensated command values to eliminate harmonics. This closed-loop control specifically targets the harmonic distortion caused by high LC resonant frequency, maintaining clean waveforms even with reduced capacitance.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces deviations from command values, minimizing distortion and harmonics in the output current waveform, particularly effective with smaller capacitance capacitors where LC resonant frequency is higher.

Implementation Method 1

This reactor and the DC link capacitor together form an LC resonant circuit, the resonance of which may cause distortion in the output current or voltage waveform of the converter circuit

Methodology Applied
Scientific EffectLC resonance: Resonance

Data Source

PatentEP3125420B1Power conversion device
Publication Date: 2023.04.19 DAIKIN INDUSTRIES LTD
  • EP3125420B1 patent drawingFigure 1
  • EP3125420B1 patent drawingFigure 2
  • EP3125420B1 patent drawingFigure 3

AI summary

Disclosed herein is a power conversion device including a storage (62) and a power conversion controller (50, 60). The storage (62) stores multiple values, each correlated to a disturbance that causes distortion in a current (Iin) to a power converter (13), in association with a phase angle (θin) of a voltage (Vin) of an AC power supply (30). The power conversion controller (50, 60) controls ON/OFF operations by using the values stored in the storage (62) to compensate for a manipulated variable (iT*) of control performed by the power converter (13) in association with the phase angle (θin) of the voltage (Vin) of the AC power supply (30).