Power Conversion Device DC Bus Voltage Stabilization

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Solution Overview

Problem

Conventional power conversion apparatuses require an external DC voltage supply to stabilize the DC bus voltage of the inverter, making them unstable during transient variations in AC input power and load conditions.

Innovation Solution

A power conversion apparatus that controls a short-circuiting switch to maintain the DC voltage of the inverter circuit at a target voltage, eliminating the need for an external voltage supply and ensuring stable operation by bypassing the smoothing capacitor during specific phases and using PWM control to manage current and voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an external DC voltage supply is connected to stabilize the DC bus voltage of the inverter, then the DC bus voltage stability is improved, but the device complexity and cost increase

Engineering Contradiction:
ImproveDC bus voltage stabilityVSAvoidcircuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the external DC voltage supply component from the system by implementing an alternative voltage stabilization mechanism using the existing capacitor and switching devices in the power conversion circuit

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The capacitor in the circuit is made to serve multiple functions: both its traditional energy storage role and a new role in stabilizing the DC bus voltage through controlled charge and discharge cycles managed by the switching devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If the externally connected DC voltage supply has insufficient supply ability relative to transient variations, then the device complexity is reduced, but the DC bus voltage varies and operational stability deteriorates

Engineering Contradiction:
Improvecircuit complexityVSAvoidoperational stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control section monitors the voltage across the capacitor and dynamically adjusts the switching states of the switching devices to maintain voltage stability, implementing a feedback control mechanism that responds to transient variations in AC input power and load conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The switching devices are controlled to periodically charge and discharge the capacitor in response to transient variations, creating a rhythmic energy exchange that stabilizes the DC bus voltage during dynamic operating conditions

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If the capacitor is controlled to reduce harmonics of input current, then the input power factor is improved, but the DC bus voltage becomes unstable without external supply

Engineering Contradiction:
Improveinput power factorVSAvoidDC bus voltage stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The control system dynamically adjusts the operation of switching devices based on real-time voltage conditions, transitioning the capacitor's role from static energy storage to dynamic voltage regulation while maintaining power factor correction functionality

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the capacitor by controlling its charge and discharge cycles through switching devices, transforming it from a passive component into an active voltage stabilization element that responds to system conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution stabilizes the DC bus voltage without an external supply, reduces switching losses, and improves the input power factor, enabling stable operation and efficient energy use.

Implementation Method 1

a series circuit including a capacitor and a diode is connected in parallel with the main switching device, and a pair of ends of the capacitor is a DC output

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

A reactor is provided at a connection point between an AC power supply and a diode rectification circuit

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 3

A reactor is provided at a connection point between an AC power supply and a diode rectification circuit

Methodology Applied
Scientific EffectInductance: Inductor

Data Source

PatentEP2357720B1Power conversion device
Publication Date: 2017.12.06 MITSUBISHI ELECTRIC CORP
  • EP2357720B1 patent drawingFigure 1
  • EP2357720B1 patent drawingFigure 2
  • EP2357720B1 patent drawingFigure 3~4

AI summary

In a power conversion apparatus that converts AC power to DC power, an inverter circuit (100) including one or more single-phase inverters connected in series with each other is connected in series at the subsequent stage of a rectification of an AC input. At the subsequent stage of the inverter circuit (100), a smoothing capacitor (11) connected via a rectification diode (10), and a short-circuiting switch (9) for bypassing the smoothing capacitor (11) are provided. The short-circuiting switch (9) is subjected to ON/OFF control by PWM control such that a voltage of the DC voltage supply (8) of the inverter circuit (100) follows a target voltage. The inverter circuit (100) is subjected to output control such that a DC voltage of the smoothing capacitor (11) follows a target voltage and an input power factor is improved.