Power Conversion Device Soft Switching Control

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Solution Overview

Problem

Existing power conversion circuits, such as DC-DC conversion devices, face challenges in reducing switching loss and achieving efficiency improvements, with narrow operation ranges for effective loss reduction.

Innovation Solution

A power conversion device with specific switching element configurations and a control device that manages the ON/OFF states of these elements to implement soft switching, reducing switching loss by controlling current and voltage levels across multiple connection points within the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional switching control is used in power conversion circuits, then device complexity is reduced, but switching loss cannot be sufficiently reduced and operation range is narrow

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the switching control adaptive rather than fixed. The control device dynamically adjusts switching patterns based on real-time detection of voltage polarity at connection points and current flow direction, enabling soft switching across varying operating conditions. This dynamic adaptation resolves the contradiction by allowing complex loss-reducing control only when and where needed, rather than requiring complex hardware throughout.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback mechanisms where the control device continuously monitors voltage polarity at connection points and current flow direction, then uses this information to adjust switching element control signals. This closed-loop feedback enables the system to automatically maintain optimal switching patterns that reduce loss while adapting to changing load conditions, resolving the contradiction between loss reduction and control simplicity.

Inventive Principle:
Principle #23Feedback

2Productivity

If switching frequency is increased to improve conversion speed, then productivity is improved, but switching loss increases

Engineering Contradiction:
Improveconversion speedVSAvoidswitching loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the critical parameter from switching frequency alone to the combination of switching timing and voltage/current state. By controlling when switching occurs relative to voltage polarity and current direction rather than simply increasing frequency, the system achieves fast conversion while maintaining low loss through soft switching conditions. This parameter transformation resolves the contradiction by decoupling speed from loss through state-aware timing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary action by detecting voltage polarity and current state before executing switching operations. The control device prepares switching signals in advance based on predicted optimal timing, ensuring that switching elements transition when voltage or current is near zero. This preliminary preparation enables high-speed operation without the penalty of hard switching losses.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If soft switching is implemented to reduce switching loss, then energy efficiency is improved, but device complexity and control difficulty increase

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol difficulty
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent implements self-service by enabling the power conversion device to automatically achieve soft switching through its own operational states. The control device uses voltage polarity detection and current direction sensing from the circuit itself to generate appropriate switching signals, without requiring external complex control systems. This self-service approach reduces control difficulty while maintaining soft switching benefits.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies universality by designing a control device that performs multiple functions: voltage polarity detection, current direction sensing, switching timing determination, and switching signal generation. This multi-functional control unit achieves soft switching across different operating conditions using a single integrated control mechanism, reducing overall system complexity despite the sophisticated control requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces switching loss, enhancing efficiency and allowing for a broader operation range, thereby improving the overall performance of the power conversion device.

Implementation Method 1

a transformer (30) including a first winding (31) connected between the first and second connection points, a first voltage (V1) appearing between both ends of the first winding, a first current (I1) flowing through the first winding, and a second winding (32) connected between the third and fourth connection points, a second voltage (V2) appearing both ends of the second winding, a second current (I2) flowing through the second winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11296610B2Power conversion device, power conversion device control device, and power conversion device control method
Publication Date: 2022.04.05 HITACHI LTD
  • US11296610B2 patent drawing
  • US11296610B2 patent drawing
  • US11296610B2 patent drawing

AI summary

An object of the present invention is to sufficiently reduce a switching loss. A control device causes a positive electrode of a first voltage to appear at a second connection point by switching second and third switching elements to an ON state. Next, the control device causes the positive electrode of the first voltage to appear at a first connection point by switching the second and third switching elements to an OFF state. After that, fifth and eighth switching elements are switched to the OFF state, and sixth and seventh switching elements are switched to the ON state.