Power Conversion Fault Detection via Differential Current and Power Monitoring

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Solution Overview

Problem

In power conversion and distribution systems, particularly in aircraft systems, internal faults such as short circuits and series arc faults can cause loss of power or degraded power quality, posing safety risks due to localized heating and potential damage, and existing monitoring technologies struggle to rapidly detect and isolate these faults effectively.

Innovation Solution

A fault protection scheme employing differential current and power algorithms, implemented in both system controllers/processors and independent hardware communication paths, to detect current loss faults and series arc faults by monitoring current and power differences between components, with scalable configurations and redundant protection mechanisms to ensure safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing monitoring technologies are used, then system monitoring is provided, but rapid detection and isolation of faults is not achieved

Engineering Contradiction:
Improvefault detection capabilityVSAvoidfault isolation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system divides the power conversion and distribution system into multiple monitored zones with individual current sensors and protection circuits. Each zone is independently monitored for differential current, enabling localized fault detection without requiring system-wide shutdown or complex centralized analysis, thus achieving rapid fault isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system pre-configures differential current monitoring thresholds and protection circuit breakers at each monitored zone before faults occur. When a fault is detected through differential current analysis, the pre-positioned protection circuits can immediately isolate the affected zone, eliminating the time delay associated with fault diagnosis and manual isolation.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If comprehensive monitoring is implemented, then fault detection accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvefault detection accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each monitored zone in the power system performs self-diagnosis through local differential current monitoring. The protection circuit at each zone independently calculates the difference between incoming and outgoing currents and autonomously determines whether a fault exists, eliminating the need for complex centralized monitoring systems while maintaining high detection accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements monitoring with different characteristics at different locations based on local requirements. Each zone uses differential current monitoring tailored to its specific components and operating conditions, allowing optimized fault detection accuracy at each location without requiring a uniformly complex system architecture throughout the entire power distribution network.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2953225B1Method of detection and isolation of faults within power conversion and distribution systems
Publication Date: 2017.11.29 HAMILTON SUNDSTRAND CORP
  • EP2953225B1 patent drawingFigure 1
  • EP2953225B1 patent drawingFigure 2~3
  • EP2953225B1 patent drawingFigure 4

AI summary

A power conversion and distribution system detects faults by monitoring differential current and differential power at certain locations in the system. Current loss faults are detected based on the monitored differential current, and series arc faults are detected based on the monitored differential power. A system controller 16 may make the fault determinations and disable a power converter circuit 12 of the power conversion and distribution system in response to detection of a fault.