Power Conversion Apparatus Fixed Interval Current Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power conversion systems face challenges in accurately detecting currents due to varying sampling intervals and high frequency of current detection, leading to distortion, torque ripple, sound, and vibration, especially during zero-voltage vector periods with small or large application voltages.

Innovation Solution

A power conversion apparatus with an inverter unit, current detecting unit, and control unit that adjusts the duty instruction value to ensure current detection at fixed intervals, correcting phase currents based on positive and negative-side current detection values, thereby reducing ripple current and current detection errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current detection is performed at carrier peak timings with symmetrical sampling, then current detection accuracy is improved, but sampling intervals become variable and device complexity increases

Engineering Contradiction:
Improvecurrent detection accuracyVSAvoidsampling interval control complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the parameter of sampling timing from variable (symmetrical around carrier peak) to fixed (predetermined intervals). This is achieved by adjusting the duty instruction value to ensure active voltage vector intervals are sufficiently long, allowing current detection at fixed intervals without requiring complex variable timing control.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If current detection frequency is increased to four times per PWM cycle, then measurement precision is improved, but distortion and torque ripple increase

Engineering Contradiction:
Improvecurrent detection frequencyVSAvoidcurrent distortion and torque ripple
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

Instead of performing current detection four times per PWM cycle, the patent uses partial action by detecting current only once per PWM cycle at fixed intervals. This reduces the excessive detection frequency that causes distortion and torque ripple while still obtaining sufficient measurement data for control.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If zero-voltage vector period is extended for small or large application voltages, then reliability is improved, but current detection cannot be performed properly

Engineering Contradiction:
Improveoperation reliability at extreme voltagesVSAvoidcurrent detection capability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent dynamically adjusts the duty instruction value based on application voltage conditions. For small or large voltages where zero-voltage vector periods are naturally long, the system increases the active voltage vector interval to ensure current detection can be performed at fixed intervals, maintaining both reliability and detection capability.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If duty instruction value is adjusted to ensure fixed interval sampling, then measurement precision is improved, but active voltage vector interval becomes variable

Engineering Contradiction:
Improvefixed interval current detectionVSAvoidactive voltage vector interval duration
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent changes the control parameter by adjusting the duty instruction value to prioritize fixed sampling intervals. The active voltage vector interval duration becomes a secondary parameter that varies to accommodate the fixed sampling requirement, ensuring measurement precision is maintained while allowing natural variation in vector interval duration.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9444369B2Power conversion apparatus and electric power steering apparatus having the same
Publication Date: 2016.09.13 DENSO CORP
  • US9444369B2 patent drawing
  • US9444369B2 patent drawing
  • US9444369B2 patent drawing

AI summary

A power conversion apparatus includes: an inverter unit having high and low potential-side switching elements corresponding to each phase of a winding of a rotating electrical machine; a current detecting unit; a current obtaining unit obtaining a current detection value with a fixed interval sampling timing; and a control unit controlling the switching elements based on a PWM reference signal and a duty instruction value. The control unit includes: a phase current computing device; a voltage instruction value computing device; and a duty computing device. The phase current computing device computes a correction current based on positive and negative side corrected current detection values. The positive-side corrected current detection value is obtained when a duty is adjusted to a positive side, and the negative-side corrected current detection value is obtained when the duty is adjusted to a negative side.