Power Conversion Control for Ripple-Current Abnormality Detection

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Solution Overview

Problem

Existing systems lack an accurate method to determine abnormalities in temperature rise control, which can lead to overcurrents and decreased reliability of inverters and batteries.

Innovation Solution

A power conversion device with a controller that performs temperature rise control by causing a ripple current through power storages, using a current sensor to detect current flow, and determining abnormalities based on detection values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If temperature rise control is performed by switching inverters to cause ripple current through batteries, then battery temperature increases, but abnormality detection accuracy deteriorates

Engineering Contradiction:
Improvebattery temperatureVSAvoidabnormality detection accuracy
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The patent introduces a current sensor as an intermediary device to detect connection path current during temperature rise control. This mediator enables accurate abnormality detection by providing current flow information that indicates whether the ripple current is properly flowing through the batteries, thus resolving the contradiction between temperature increase and detection accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously monitoring the connection path current during temperature rise control and comparing it against expected values. When the detected current deviates from the expected ripple current pattern, the system identifies an abnormality and can terminate the temperature rise control, ensuring safe operation while maintaining detection accuracy.

Inventive Principle:
Principle #23Feedback

2Device complexity

If temperature rise control is performed without accurate abnormality detection, then system complexity is reduced, but reliability deteriorates due to potential overcurrents

Engineering Contradiction:
Improvecontrol system complexityVSAvoidinverter and battery reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The current sensor serves as a simple intermediary that provides critical reliability information without adding complex control logic. By monitoring connection path current, the system gains reliable abnormality detection capability with minimal additional complexity, preventing overcurrents while maintaining system simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The temperature rise control system performs self-diagnosis by monitoring its own operating parameters (connection path current) during operation. This self-service approach enables the system to detect abnormalities and protect itself from overcurrent conditions without requiring external monitoring systems, thereby improving reliability with minimal added complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20260091686A1Power conversion device and program
Publication Date: 2026.04.02 DENSO CORP
  • US20260091686A1 patent drawing
  • US20260091686A1 patent drawing
  • US20260091686A1 patent drawing

AI summary

A power conversion device includes: a high-potential-side path electrically connecting a first power storage and an upper arm switch; a low-potential-side path electrically connecting a second power storage and a lower arm switch; a power-storage-to-power-storage switch; a bypass switch; a connection path; a neutral point capacitor; a current sensor detecting a current flowing through the connection path or a current flowing through an armature winding; and a controller. The controller performs a temperature rise control in which to cause a ripple current to flow through the first and second power storages, at least one of the upper and lower arm switches is switched in a state where the bypass switch is on and the power-storage-to-power-storage switch is off, and determines whether an abnormality in the temperature rise control occurs based on a detection value of the current sensor during the temperature rise control.