Power Conversion Device Switching Time Control

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Solution Overview

Problem

Existing electric power conversion devices cannot prevent commutation failure, which occurs due to inadequate compensation for voltage errors during switching operations.

Innovation Solution

Incorporating a switching time calculating section and a control signal generating section to determine and manage the switching times of switching elements in the power conversion device, ensuring a secure interval between switching operations to prevent overlap and commutation failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switching operations are performed without adequate time interval management, then switching speed and productivity are improved, but commutation failure occurs due to overlap between switching operations

Engineering Contradiction:
Improveswitching speedVSAvoidcommutation reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control signal generating section calculates and determines the first switching time and second switching time in advance before the actual switching operations occur. By pre-determining the timing of switching operations and ensuring adequate intervals between them, the system prevents commutation failure while maintaining high switching speed. This preliminary timing calculation eliminates the need for reactive adjustments during switching operations.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If voltage compensation is applied only after commutation failure occurs, then manufacturing simplicity is maintained, but commutation failure cannot be prevented

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidcommutation reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The control signal generating section performs preliminary calculations of the first switching time and second switching time based on voltage magnitude detecting means outputs and polarity determination means outputs. By determining switching timings in advance rather than reacting after commutation failure, the system prevents commutation failure while maintaining relatively simple control architecture. The preliminary timing determination includes calculating adequate intervals between switching operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from voltage magnitude detecting means and polarity determination means to continuously monitor the actual voltage state and adjust the switching time calculations accordingly. This feedback mechanism ensures that the calculated first switching time and second switching time account for actual voltage conditions, preventing commutation failure while adapting to varying operating conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9190922B2Power conversion device
Publication Date: 2015.11.17 NISSAN MOTOR CO LTD
  • US9190922B2 patent drawing
  • US9190922B2 patent drawing
  • US9190922B2 patent drawing

AI summary

An electric power conversion device comprises a conversion circuit having bi-directionally switchable plural pairs of switching elements connected to respective phases and converting an inputted AC power into an AC electric power. A first switching time is calculated using detected voltages detected by voltage sensors and an output command value. A second switching time is calculated in a form of a time which is a subtraction of the first switching time from a half period of a carrier and, using this time, control signals to switch on and off of the switching elements are generated.