Power Conversion Apparatus Thermal Resistor Integration

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Solution Overview

Problem

Conventional power conversion apparatuses require additional pins for temperature detection, increasing chip area and product cost when integrated into a chip.

Innovation Solution

A power conversion apparatus with a thermal resistor connected in series between the control terminal of a power transistor and a reference ground voltage, utilizing a temperature detection circuit to generate an over temperature protection signal by detecting the driving current through the thermal resistor, eliminating the need for extra pins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thermal resistor and comparator are configured externally to detect temperature, then temperature detection accuracy is improved, but chip area increases and product cost increases

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidchip area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent combines the temperature detection function with the existing driver circuit by integrating a current detector into the driver. The driver already exists to control the power transistor, and by adding the current detection capability to this existing circuit, the patent achieves temperature detection without requiring separate external components, thus reducing chip area while maintaining detection accuracy

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The driver circuit is designed to serve multiple functions: it provides the control signal to the power transistor and simultaneously detects the current through the thermal resistor to determine temperature. This multi-functionality eliminates the need for separate temperature detection circuitry, reducing the overall chip area

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a thermal resistor and comparator are configured externally to detect temperature, then temperature detection accuracy is improved, but product cost increases

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidproduct cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the temperature detection function into the existing driver circuit, eliminating the need for separate external components like the thermal resistor and comparator shown in conventional designs. This integration reduces the number of components that need to be manufactured and assembled, thereby reducing product cost

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The driver circuit performs dual functions: controlling the power transistor and detecting temperature through current measurement. This multi-functionality reduces the total component count and simplifies the manufacturing process, leading to lower product cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If two independent pins are used to connect power transistor and thermal resistor, then temperature detection function is achieved, but device complexity increases

Engineering Contradiction:
Improvetemperature detection functionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the temperature detection function with the existing driver circuit by integrating a current detector into the driver. The driver already exists to control the power transistor, and by adding the current detection capability to this existing circuit, the patent achieves temperature detection without requiring separate external components, thus reducing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the temperature detection function from the external circuit and integrates it into the internal driver circuit. By taking out the need for external thermal resistor and comparator connections, the patent simplifies the overall device structure and reduces the number of required pins

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the required chip area and enhances price competitiveness by integrating temperature detection directly into the power conversion apparatus without additional pins, effectively managing over temperature conditions.

Implementation Method 1

the thermal resistor has a negative temperature coefficient

Methodology Applied
Scientific EffectNegative temperature coefficient: Thermistor

Data Source

PatentUS9118249B2Power conversion apparatus
Publication Date: 2015.08.25 EXCELLIANCE MOS
  • US9118249B2 patent drawing
  • US9118249B2 patent drawing
  • US9118249B2 patent drawing

AI summary

A power conversion apparatus is disclosed. The power conversion apparatus includes a power transistor, a thermal resistor and a temperature detection circuit. A control terminal of the power transistor receives a control signal. The power transistor converts an input voltage into an output voltage according to the control signal. The thermal resistor has a negative temperature coefficient. The temperature detection circuit generates the control signal and provides a driving current to the control terminal of the power transistor according to the control signal. The temperature detection circuit further generates an over temperature protection signal according to the driving current.