Power Conversion Device Suppressing Waveform Distortion

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Solution Overview

Problem

The two-phase modulation scheme in three-phase inverters causes waveform distortion and increases harmonic components in the output voltage, leading to higher zero-phase current due to discontinuous voltage commands.

Innovation Solution

A power conversion device that includes a controller generating a zero-phase voltage command using a two-phase modulation scheme and a third harmonic component of the three-phase voltage commands, which is added to correct each phase voltage command to suppress waveform distortion by comparing them with a carrier wave for switching control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a two-phase modulation scheme is applied to reduce switching loss, then switching loss is reduced, but waveform distortion occurs in the output voltage

Engineering Contradiction:
Improveswitching lossVSAvoidwaveform distortion
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by adding a third harmonic component to the voltage commands of two phases. This modifies the voltage command parameters to ensure continuity when switching between phases, thereby reducing waveform distortion while maintaining the reduced switching frequency benefit of the two-phase modulation scheme

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The third harmonic component acts as an intermediary element that bridges the discontinuity between voltage commands of different phases. By introducing this intermediate signal, the patent smooths the transitions and eliminates the waveform distortion that would otherwise occur in the two-phase modulation scheme

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If voltage commands are corrected in two-phase modulation, then switching loss is reduced, but discontinuity occurs in voltage commands causing harmonic components

Engineering Contradiction:
Improveswitching lossVSAvoidvoltage command continuity
Core Design Contradiction:
Loss of energyVSLoss of information

Solution Approach 1:

The patent changes the parameter of the voltage command by superimposing a third harmonic component. This parameter modification ensures that the voltage commands remain continuous during phase switching, preventing the information loss (discontinuity) that would otherwise occur while maintaining the switching loss reduction benefit

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If two-phase modulation is used to simplify control, then device complexity is reduced, but zero-phase current increases

Engineering Contradiction:
Improvecontrol complexityVSAvoidzero-phase current
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

By changing the voltage command parameters through third harmonic addition, the patent eliminates the discontinuity that causes zero-phase current. This maintains the simplified control structure of two-phase modulation while removing the harmful zero-phase current effect

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11277077B2Power conversion device suppressing waveform distortion in an output voltage
Publication Date: 2022.03.15 TMEIC CORP
  • US11277077B2 patent drawing
  • US11277077B2 patent drawing
  • US11277077B2 patent drawing

AI summary

A power conversion device includes: a three-phase inverter including a plurality of switching elements; and a controller configured to PWM-control the three-phase inverter based on three phase voltage commands. The controller generates a zero-phase voltage command using a two-phase modulation scheme and a third harmonic component of the three phase voltage commands. The controller adds the generated zero-phase voltage command to each of the three phase voltage commands to thereby correct each of the three phase voltage commands. The controller compares each of the corrected three phase voltage commands with a carrier wave, to thereby generate a control signal for controlling switching of the plurality of switching elements.