Multi-Phase Power Converter Bit Stream Control

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Solution Overview

Problem

Existing power converters for controlling electrical machines suffer from fixed switching frequency PWM signals, leading to audible noise, increased switching losses, and non-linear distortions due to voltage drops and temperature variations in semiconductor switches, which cannot be easily compensated for.

Innovation Solution

A multi-phase power converter using space vector modulation with bit streams as input signals, allowing for real-time control and high-frequency clocking, which generates actuation signals for semiconductor switches without a fixed clock frequency, thereby reducing noise and improving accuracy and dynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fixed switching frequency PWM signals are used, then control simplicity is maintained, but audible noise and switching losses increase

Engineering Contradiction:
Improvecontrol simplicityVSAvoidaudible noise
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements variable switching frequency PWM control where the switching frequency dynamically adapts based on operating conditions. The control device adjusts the switching frequency within a range rather than maintaining a fixed value, allowing optimization of noise characteristics and switching losses while preserving control simplicity through automated frequency adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter dynamically during operation. By varying the switching frequency within an optimal range, the system avoids audible noise ranges while maintaining efficient power conversion, resolving the contradiction between control simplicity and noise reduction.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If fixed switching frequency PWM signals are used, then control implementation is simplified, but switching losses increase

Engineering Contradiction:
Improvecontrol implementation simplicityVSAvoidswitching losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The control device dynamically adjusts the switching frequency to optimize the trade-off between switching losses and control simplicity. By varying the frequency based on load conditions and device characteristics, the system minimizes switching losses while maintaining simplified control architecture through automated parameter adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent varies the switching frequency parameter within an optimal range to reduce switching losses. The control device automatically adjusts this parameter based on operating conditions, achieving energy optimization without complicating the control implementation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If fixed compensation values are used, then device complexity is reduced, but voltage accuracy deteriorates due to temperature and current variations

Engineering Contradiction:
Improvecompensation mechanism complexityVSAvoidvoltage accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements feedback-based compensation where the control device continuously monitors actual voltage conditions and adjusts compensation values dynamically. This feedback mechanism maintains voltage accuracy under varying temperature and current conditions without requiring complex pre-programmed compensation tables, as the system adapts in real-time based on actual measurements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The compensation values transition from static fixed values to dynamic adjusted values. The control device dynamically modifies compensation parameters based on real-time operating conditions, maintaining voltage accuracy while avoiding the complexity of extensive lookup tables through adaptive adjustment.

Inventive Principle:
Principle #15Dynamics

4Productivity

If high switching frequency is used, then control accuracy and dynamics are improved, but switching losses and noise increase

Engineering Contradiction:
Improvecontrol dynamicsVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent employs dynamic switching frequency adjustment where the frequency is optimized for each operating condition. During transient states requiring fast response, higher frequencies improve control dynamics, while during steady-state operation, lower frequencies reduce switching losses, achieving optimal balance through real-time adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The switching frequency parameter is varied within an optimal range based on operating conditions. The control device adjusts this parameter dynamically to achieve high control dynamics when needed while minimizing switching losses during normal operation, resolving the contradiction between productivity and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3158636B1Electronic power converter and computer program
Publication Date: 2020.10.28 TECH UNIV BRAUNSCHWEIG
  • EP3158636B1 patent drawingFigure 1
  • EP3158636B1 patent drawingFigure 2
  • EP3158636B1 patent drawingFigure 3

AI summary

Multi-phase electronic power converter (50) for outputting multi-phase alternating current, wherein for every phase the current converter (50) comprises a power output (52) controlled via at least two semiconductor switches (51) connected in a half-bridge circuit, wherein the electronic power converter (50) has a control device (53) which is configured for processing a target value signal of the control device (53) supplied as an input signal, each in the form of a bit stream (1, 2, 3, 30, 31, 32) of one or more bits for every phase, characterised in that the control device (53) is configured by means of space-vector modulation to generate actuation signals (P1, P2, P3) of the semiconductor switches (51) in relation to the bit streams (1, 2, 3, 30, 31, 32) supplied as an input signal.